发现索尔维的创新食品级硅石:可持续的高性能解决方案,服务于食品行业

Utworzono 07.01
Solvay's food-grade silica business, centered on technological innovation and sustainable development, holds a significant position in the global food additives market. Its products not only meet stringent food safety standards but also drive the industry's transition to a circular economy through bio-based raw materials and low-carbon processes. The following is a detailed explanation from aspects such as product characteristics, application scenarios, certification compliance, sustainable practices, and latest developments:

I. 核心产品和技术特性

Solvay的食品级二氧化硅由Tixosil®系列代表,涵盖了各种细分型号,如T38A和68B FCC。这些产品具有以下显著特性:

Efficient Anti-caking and Fluidity Optimization

The Tixosil® series adsorbs free moisture through a nano-scale porous structure (average particle size of 16 microns) to prevent powder caking. For example, adding 1% T38A to non-dairy cream powder can reduce caking by 80%, while improving powder fluidity and reducing the frequency of cleaning production equipment. This feature makes it widely used in easily caking products such as milk powder, non-dairy creamer, and instant coffee. For instance, adding it to soup mixes can reduce packaging weight differences by 30%.

Multifunctional Synergistic Effects

In addition to anti-caking, Tixosil® also functions as a protein stabilizer, which can form a nano-scale colloidal network in acidic milk drinks to stabilize the protein structure and prevent stratification. In wet noodle production, it shortens the rehydration time by 15% by physically blocking the rearrangement of starch molecules and imparts a smooth taste. Moreover, some models (such as Tixosil Soft Clean™) have become the preferred raw materials for children's toothpaste and sensitive gum care products due to their low abrasion characteristics (Mohs hardness ≤ 4).

High Purity and Safety

Solvay's food-grade silica has a purity of ≥ 99%, complying with FCC (Food Chemicals Codex) and EU E551 standards, with heavy metal content controlled below lead ≤ 2ppm and arsenic ≤ 1ppm. Tixosil 68B FCC has also obtained Kosher and Halal certifications, meeting the needs of global diversified markets.

II. 应用场景和市场渗透

Food Processing Field

  • ``` msgid "Powdered products: Adding 0.5-1% T38A to instant rice can inhibit starch retrogradation, reduce the hardness of refrigerated rice by 20%, and improve the dispersion of rice grains. In seasoning powders, it reduces the volatile loss of essential oil components during processing through adsorption, extending the fragrance retention time by 30%." msgstr "粉状产品:在速食米中添加0.5-1%的T38A可以抑制淀粉回生,降低冷藏米的硬度20%,并改善米粒的分散性。在调味粉中,它通过吸附减少加工过程中挥发性油成分的损失,延长香气保持时间30%。" ```
  • Dairy products and alternatives: In plant-based milk, Tixosil® prevents protein aggregation through steric hindrance, keeping the product uniform after high-temperature sterilization. For example, after a certain brand of oat milk adopted Tixosil 68B FCC, its shelf life was extended from 6 months to 12 months.
  • Baking and snack foods: In baking premixes, as a carrier for leavening agents, it can increase the gas production efficiency of baking powder by 15% and improve dough extensibility.

Pet Food and Feed

Solvay has developed high-fluidity silica specifically designed for pet dry food, which can reduce friction between particles and improve the filling accuracy of automatic packaging equipment to ±1%. In aquatic feed, it enhances particle strength as a binder, reducing the dispersion rate in water by 40% and lowering aquaculture water pollution.

Sustainable Material Innovation

At the end of 2024, Solvay launched bio-circular silica at its Livorno plant in Italy, using rice husk ash to replace traditional silica raw materials. This process not only solves the problem of high transportation costs of rice husks but also reduces CO₂ emissions per ton of silica by 50% through the integration of renewable energy. Currently, this material has entered the sample evaluation stage for pet food and functional foods, with plans for large-scale production in 2025.

III. 认证合规与可持续实践

International Certification System

Solvay的食品级硅石已获得多个权威认证:
  • FCC认证:Tixosil 68B FCC符合食品化学品规范的标准,适用于与食品直接接触的应用。
  • Kosher and Halal certifications: Some models have obtained Jewish and Halal certifications, covering markets in the Middle East, Southeast Asia, etc.
  • ISCC PLUS认证:虽然并不直接认证食品级产品,但索尔维通过质量平衡方法确保供应链中生物基原材料的可追溯性,帮助客户满足可持续要求,例如欧盟的“新电池法规”。

Production Process Upgrades

  • Energy transition: The electric furnace invested and built by the Collonges plant in France will be put into operation in 2025, driven by green electricity, which is expected to reduce CO₂ emissions by 20%.
  • Circular economy: The bio-circular silica project at the Livorno plant can consume 50,000 tons of rice husk ash annually, equivalent to replacing 30,000 tons of traditional silica mining, while creating new value for agricultural waste.

IV. 市场定位与竞争优势

Global Market Pattern

Solvay is among the top three enterprises in the global food-grade silica market, especially occupying a significant share in high-end niche areas (such as infant formula milk powder and functional foods). According to data from Future Market Insights, the global specialty silica market size is expected to reach 7.81 billion US dollars in 2025. With technical barriers and sustainable solutions, Solvay's growth rate in food applications is higher than the industry average (5.9% vs 5.4%).

Differentiated Competition Strategy

  • Technological leadership: Through patented surface modification technologies (such as lipophilization treatment), Solvay has developed silica suitable for oil-based products, which can reduce oil migration rate by 30% in chocolate coatings.
  • Customized services: The China R&D center has launched high-humidity-resistant silica targeting local market needs, which can maintain stable performance in an environment with 80% humidity, meeting the production requirements of instant rice noodles in southern regions.

Partner Ecosystem

Solvay ha establecido una cooperación profunda con empresas alimentarias líderes a nivel mundial:
  • Dairy products: Cooperated with Danone to develop low-sodium silica, achieving anti-caking effect in infant milk powder while reducing sodium content by 40%.
  • Baking: 提供了高分散性二氧化硅给Mondelez International,提升了饼干面团的成型效率25%,并减少了设备清洁时间。

V. Futuras Estrategias e Impacto en la Industria

msgid "Technology R&D Direction" msgstr "技术研发方向"

  • Intelligent responsive materials: Develop pH-responsive silica that can release embedded probiotics in the gastric acid environment to improve intestinal colonization rate.
  • Nano-delivery system: Use mesoporous silica to load vitamin D, achieving sustained release in simulated gastric juice and increasing bioavailability by 3 times.

Regional Market Expansion

The Asia-Pacific region is a key growth pole for Solvay's food-grade silica. The new bio-circular silica production line at its Shanghai plant will be put into operation in 2026, which is expected to meet 30% of the demand for high-end food additives in the Chinese market and support the localized production of silicon-carbon anode materials for new energy vehicle batteries.

Industry Standard Leadership

Solvay参与了多个国际标准的制定,包括ISO 21587(食品添加剂二氧化硅的分析方法)和欧盟法规(EC)第1935/2004号关于与食品接触的材料和物品。其生物循环二氧化硅已被纳入欧盟“绿色公共采购”名单,促进了行业向低碳原材料的转型。

Summary

Solvay的食品级硅石业务以高性能、可持续性和定制化作为其核心竞争力,不仅满足食品行业的功能和安全需求,还通过生物基原材料和低碳工艺重塑行业生态。随着消费者对清洁标签和可持续产品的需求激增,Solvay在循环硅石方面的突破将进一步巩固其在全球食品添加剂市场的领先地位。
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