Isingeniso Somkhiqizo we-Nano-Silica ye-Rubber Yamathayi Lo mkhiqizo yi-nano-sized silica eyakhiwe ngokuzimela yiZhongqi Guangdong Silicon Material Co., Ltd., eyenziwe ngokukhethekile njengesengezo se-rubber esisebenza kakhulu ukuxazulula izinkinga eziyinhloko embonini yokukhiqiza amathayi: "ukulinganisa ukumelana nokushelela komswakama, ukumelana nokuguga kanye nokumelana nokujikeleza ngenkathi kuthuthukiswa ukusebenza kokucubungula i-rubber". Ngokusekelwe ezinzuzweni ezihlukile zosayizi we-nano-particle kanye nokulawula inqubo okunembayo, umkhiqizo awugcini nje ngokuthuthukisa izici ezibanzi zemishini ye-rubber yamathayi kodwa futhi uthuthukisa ukuqina nokuphepha kwamathayi, ngenkathi uhlangabezana nezidingo zomhlaba wonke zokonga amandla nokuvikelwa kwemvelo. Isetshenziswa kabanzi ekukhiqizeni amathayi ezimoto zabagibeli, amathayi ezimoto zezentengiselwano, amathayi ezobunjiniye nezinye izinto ze-rubber, futhi ithunyelwa eNingizimu-mpumalanga Asia, eYurophu, eMelika kanye nezinye izimakethe zamazwe ngamazwe. II. Izinzuzo Eziyinhloko Zomkhiqizo 1. Ukuthuthukiswa Okubalulekile Kokusebenza Okubanzi Kwamathayi Lo mkhiqizo ungathuthukisa kakhulu izinkomba ezintathu eziyinhloko zokusebenza kwamathayi: uthuthukisa ukumelana nokushelela komswakama ngaphezu kuka-30% ukuthuthukisa ukuphepha kokushayela ezinsukwini zemvula, unciphisa ukumelana nokujikeleza ngo-15%-25% ukuze kufezekiswe ukonga amandla nokusebenza kahle kukaphethiloli, futhi wandisa ukumelana nokuguga ngo-20% ukwandisa impilo yesevisi yethayi. Indlela yayo eyinhloko isekelwe ekusakazweni okufanayo kwama-nano-particle ku-rubber matrix, okwakha inethiwekhi eqinile, kuthuthukise ngempumelelo ubuqine, ubuvuthi kanye nokumelana nokuguga kwe-rubber, futhi kuxazulule ukungqubuzana nezengezo zakudala ezingakwazi ukulinganisa izinkomba eziningi zokusebenza. 2. Ukuhlanzeka Okuphezulu kanye Nokuhambisana Okuhle Kakhulu Ngokulandela ngokuqinile izindinganiso zezimboni zezengezo ze-rubber yamathayi, umkhiqizo uhlanzeke kakhulu (okuqukethwe yi-silica ≥99.8%) futhi unokuqukethwe okuncane kakhulu kwezinto ezingcolile, uhlangabezana ngokugcwele nezindinganiso ze-ISO/TS 16949 ze-automotive industry quality management system kanye nemithetho ehlobene yaseYurophu neMelika yokuvikelwa kwemvelo. Inokuhambisana okuhle kakhulu ne-natural rubber, i-synthetic rubber (SBR, BR, EPDM, njll.) nezinye izengezo ze-rubber (i-carbon black, i-vulcanizing agents, i-accelerators), ngaphandle kokuthinta inqubo ye-vulcanization ye-rubber, futhi ingaxutshwa futhi isetshenziswe ngqo engozini yokukhiqiza amathayi. 3. Ukuqinisa Okunamandla Nokusebenza Kokucubungula Ngokusekelwe endaweni enkulu yobuso kanye nomsebenzi oyingqayizivele we-nano-particle, umkhiqizo unokusebenza okuqinile kokuqinisa i-rubber, okungathuthukisa amandla okudonsa, amandla okuklebhula kanye ne-modulus ye-elasticity ye-rubber yamathayi. Ngasikhathi sinye, ingathuthukisa ukuhamba kokucubungula kwezinhlanganisela ze-rubber, inciphise ukusetshenziswa kwamandla okuxuba, ithuthukise ukufana kokuxuba i-rubber, futhi ixazulule ngempumelelo izinkinga zokuqoqana kwe-rubber nokusebenza okungalungile kokucubungula ngesikhathi sokukhiqiza. 4. Amandla Okwenza Ngokwezifiso Avumelayo Isekela isevisi yokwenza ngokwezifiso usayizi we-particle ebangeni lika-10-100nm. Ngokwezidingo zokusebenza zezinhlobo ezahlukene zamathayi (njengamathayi aphezulu ezimoto zabagibeli, amathayi ezimoto zezentengiselwano ezisindayo, amathayi ezobunjiniye angaphandle komgwaqo) kanye nezici zefomula ye-rubber, inganikeza izixazululo zomkhiqizo ezenziwe ngomuntu ezinezinga eliphezulu lokuzivumelanisa ukuze zihlangabezane nezimo ezahlukene zokusebenzisa kanye nezidingo zokusebenza. 5. Isiqinisekiso Sesevisi Egcwele Isiyingi Inikeza ukwesekwa kwezobuchwepheshe okuphelele ngaphambi nangemva kokuthengisa. Izibonelo zangaphambi kokuthengisa zingahlinzekwa ukuze amakhasimende enze ukuxuba i-rubber nokuhlolwa kokusebenza. Ngemva kokuthengisa, ithimba lezobuchwepheshe eliqeqeshiwe lihlinzekwa ukunikeza isiqondiso mayelana nesilinganiso sokuxuba umkhiqizo, ukuthuthukiswa kwenqubo ye-vulcanization nezinye izici, ukuxazulula izinkinga ezahlukene zobuchwepheshe ezibhekwa ngamakhasimende engozini yokusebenzisa, futhi kuqinisekiswe ukuthi ukusebenza komkhiqizo kusebenza ngokugcwele. III. Isiqinisekiso Samandla Okukhiqiza I-Zhongqi Guangdong Silicon Material Co., Ltd. ibilokhu izibophezele embonini ye-silica iminyaka engaphezu kwengu-20. Njengenhlangano kazwelonke ye-high-tech kanye nenhlangano yesifundazwe ekhethekile, ecolekile, eyingqayizivele, neyingeniso, ihlinzeka ngesiqinisekiso esiqinile sekhwalithi yomkhiqizo. Le nkampani inamalungelo obunikazi angu-17 kanye nesikhungo sokukhiqiza esiqinisekiswe yi-GMP, esihlome ngezisetshenziswa zokuhlola ezithuthukile njenge-atomic fluorescence spectrometers, i-laser particle size analyzers kanye ne-rubber performance testers. Isekele izinqubo zokuhlola ezigcwele ezingama-26 ezihlanganisa izinto zokusetshenziswa, imikhiqizo engaphansi kanye nemikhiqizo eqediwe, futhi yathola isitifiketi se-ISO/TS 16949 se-automotive industry quality management system kanye nesitifiketi se-ISO 14001 environmental management system, iqaphela ukulawulwa okujwayelekile kweketango eligcwele kusukela ku-R&D, ukukhiqiza kuze kube ukuhlolwa kwekhwalithi. IV. Izincazelo Zokupakisha Nokuthutha 1. Izincazelo Zokupakisha Ezijwayelekile Ngokusebenzisa umklamo wokupakisha ojwayelekile, ihlinzeka ngezinketho zokupakisha izikhwama ezilukiwe ezingama-20kg, 25kg, kanye no-50kg ukuze ihlangabezane namazinga ahlukene ama-oda kanye nezidingo zokuthutha. Ukupakisha kuyaqinisa futhi kuyaqina, okungavimbela ngempumelelo ukulimala ngesikhathi sokuthutha. 2. Umklamo Ochwepheshe Ongangeni Manzi Futhi Ongangeni Umswakama Ukuze kuqinisekiswe ukuzinza komkhiqizo ngesikhathi sokuthutha nokugcina, kusebenzisa isixazululo esiphindwe kabili sokungena emanzini nokungena emswakeni: Isixazululo 1 yisikhwama se-valve se-composite film + isikhwama sangaphandle se-PE; Isixazululo 2 yisikhwama sangaphakathi se-PE + isikhwama se-plastic esilukiwe. Inikeza ukuvikelwa okubanzi ekungeneleleni komswakama, ivimbela umkhiqizo ukuthi ungabi manzi futhi ungabambi, futhi iqinisekisa ukuzinza kokusebenza komkhiqizo. 3. Izidingo Zokugcina Nokuthutha - Izimo zokugcina: Kufanele zigcinwe endaweni epholile, eyomile futhi enomoya omuhle, kugwenywe ukukhanya kwelanga okuqondile, imvelo enomswakama kanye nezinga lokushisa eliphezulu; kufanele kugcinwe ngokuhlukile kwezinto ezonakalisa. - Impilo yeshalofu: Izinyanga ezingama-24 ngaphansi kwezimo zokugcina ezifanele. - Isici sokuthutha: Lo mkhiqizo uyikhemikhali engadali ubungozi, usekela izindlela eziningi zokuthutha njengokuthunyelwa ngolwandle, ukuthunyelwa ngomhlaba kanye nokuthunyelwa ngomoya emhlabeni wonke, okungasetshenziswa ngokuphepha ezindaweni ezibekiwe zamakhasimende asekhaya nawangaphandle. Ngesikhathi sokuthutha, gwema imvula, umswakama kanye nokushayisana okunzima. 13. Ukulebula Okujwayelekile Wonke umkhiqizo wokupakisha uhlale uphawulwe ngemininingwane esemthethweni njengesici se-rubber additive, incazelo yosayizi we-particle, usuku lokukhiqiza kanye nenombolo yelayisensi yokukhiqiza; ngasikhathi sinye, izitayela zamalebula zingenziwa ngokwezifiso ngokuya ngezidingo zamakhasimende ezenziwe ngomuntu ukuze kuqinisekiswe ukuhambisana nezidingo zokulawula zemakethe ezahlukene. V. Izindawo Zokusebenzisa Ezisebenzayo Lo mkhiqizo ufanele ikakhulukazi embonini yokukhiqiza amathayi, ikakhulukazi ekukhiqizeni amathayi ezimoto zabagibeli (amathayi aphezulu, amathayionga amandla), amathayi ezimoto zezentengiselwano (amathayi amaloli, amathayi amabhasi), amathayi ezobunjiniye (amathayi angaphandle komgwaqo, amathayi ezimayini) nezinye izinhlobo zamathayi. Ingase futhi yandiswe kwezinye izinto ze-rubber ezidinga ukuqinisa nokuthuthukiswa kokusebenza, njengezimpawu ze-rubber, amabhande okudlulisa kanye namapayipi e-rubber. Ngokusebenza kwayo okubanzi okuhle kanye nekhwalithi ezinzile, iyavunywa kabanzi abakhiqizi bamathayi asekhaya nawangaphandle. VI. Isiphetho I-nano-silica ye-Zhongqi yamathayi e-rubber ibekwe enkabeni ye-"ukuthuthukisa ukusebenza kwamathayi, ukonga amandla nokuvikelwa kwemvelo, kanye nokuqinisekisa ukuphepha kokushayela". Ngokusekelwe emandleni aqinile e-R&D, ukulawula ikhwalithi okuqinile kanye nohlelo lwesevisi oluphelele, ihlinzeka ngezixazululo eziyisithupha zezengezo ezinkampanini ezikhiqiza amathayi. Sizibophezele ekukhuthazeni ukuthuthukiswa komkhakha wamathayi ngemikhiqizo esezingeni eliphezulu futhi samukela imibuzo kanye nokubambisana namakhasimende asekhaya nawangaphandle.