Isingeniso Somkhiqizo we-Nano-Silica ye-Rubber Yamathayi Lo mkhiqizo uyisikhathi esincane kakhulu (nano-sized) i-silica eyakhiwe ngokuzimela yi-Zhongqi Guangdong Silicon Material Co., Ltd., eyenziwe ngokukhethekile njengesengezo se-rubber esisebenza kakhulu ukuxazulula izinkinga eziyinhloko embonini yokukhiqiza amathayi: "ukulinganisa ukumelana nokushelela uma kunamanzi, ukumelana nokuguga kanye nokumelana nokujikeleza ngenkathi kuthuthukiswa ukusebenza kokucubungula i-rubber". Ngokusekelwe ezinzuzweni ezihlukile zosayizi wezingxenye ezincane kakhulu (nano-sized) kanye nokulawula inqubo okunembayo, lo mkhiqizo awugcini nje ngokuthuthukisa izici eziphelele zemishini ye-rubber yamathayi kodwa futhi uthuthukisa ukuqina nokuphepha kwamathayi, ngenkathi uhlangabezana nezidingo zomhlaba wonke zokonga amandla nokuvikelwa kwemvelo. Usasetshenziswa kabanzi ekukhiqizeni amathayi ezimoto zabagibeli, amathayi ezimoto zezimboni, amathayi ezinjini nezinye izinto ze-rubber, futhi uthunyelwa e-Southeast Asia, e-Europe, e-America nakwezinye izimakethe zamazwe ngamazwe. II. Izinzuzo Eziyinhloko Zomkhiqizo 1. Ukuthuthukiswa Okukhulu Kokusebenza Okuphelele Kwamathayi Lo mkhiqizo ungathuthukisa kakhulu izinkomba ezintathu eziyinhloko zokusebenza kwamathayi: uthuthukisa ukumelana nokushelela uma kunamanzi ngaphezu kuka-30% ukuthuthukisa ukuphepha kokushayela ezinsukwini ezinemvula, unciphisa ukumelana nokujikeleza ngo-15%-25% ukuze konga amandla nokonga uphethiloli, futhi wandisa ukumelana nokuguga ngo-20% ukwandisa impilo yamathayi. Indlela yayo eyinhloko isekelwe ekusakazweni okufanayo kwezingxenye ezincane kakhulu (nano-sized) ku-matrix ye-rubber, eyakha inethiwekhi eqinile yokuxhuma, ithuthukisa ngempumelelo ubuqine, ukuguquguquka kanye nokumelana nokuguga kwe-rubber, futhi ixazulula ukungqubuzana nezithako zendabuko ezingakwazi ukulinganisa izinkomba eziningi zokusebenza. 2. Ukuhlanzeka Okuphezulu kanye Nokuhambisana Okuhle Kakhulu Ngokulandela ngokuqinile izindinganiso zezimboni zezithako ze-rubber zamathayi, lo mkhiqizo uhlanzeke kakhulu (okuqukethwe yi-silica ≥99.8%) futhi unokuqukethwe okuphansi kakhulu kwezinto ezingcolile, uhambisana ngokuphelele nezindinganiso zesistimu yokuphatha yekhwalithi yemboni yezimoto i-ISO/TS 16949 kanye nemithetho ehlobene yaseYurophu neyaseMelika yokuvikelwa kwemvelo. Inokuhambisana okuhle ne-rubber yemvelo, i-rubber yokwenziwa (SBR, BR, EPDM, njll.) nezinye izithako ze-rubber (i-carbon black, i-vulcanizing agents, i-accelerators), ngaphandle kokuthinta inqubo ye-vulcanization ye-rubber, futhi ingahlanganiswa futhi isetshenziswe ngqo engozini yokukhiqiza amathayi. 3. Ukusekelwa Okunamandla Nokusebenza Kokucubungula Ngokuncika endaweni enkulu yomhlaba kanye nomsebenzi oyingqayizivele wezingxenye ezincane kakhulu (nano-sized), lo mkhiqizo unamandla amakhulu okusekela i-rubber, angathuthukisa amandla okudonsa, amandla okuklebhula kanye ne-modulus yokuguquguquka kwe-rubber yamathayi. Ngaleso sikhathi, ungathuthukisa ukuhamba kokucubungula kwezinhlanganisela ze-rubber, unciphise ukusetshenziswa kwamandla okuhlanganisa, uthuthukise ukufana kokuhlanganisa i-rubber, futhi uxazulule ngempumelelo izinkinga zokuqoqana kwe-rubber nokusebenza okungalungile kokucubungula ngesikhathi sokukhiqiza. 4. Amandla Okwenza Ngokwezifiso Avumelayo Isekela isevisi yokwenza ngokwezifiso usayizi wezingxenye ebangeni lika-10-100nm. Ngokwezidingo zokusebenza zezinhlobo ezahlukene zamathayi (njengamathayi aphezulu ezimoto zabagibeli, amathayi amakhulu ezimoto zezimboni, amathayi ezinjini zokumbiwa) kanye nezici zefomula ye-rubber, inganikeza izixazululo zomkhiqizo ezenziwe ngomuntu ezinezici eziphakeme zokuzivumelanisa ukuze zihlangabezane nezimo ezahlukahlukene zokusebenzisa kanye nezidingo zokusebenza. 5. Isiqinisekiso Sesevisi Esigcwele Inikeza ukwesekwa kwezobuchwepheshe okuphelele ngaphambi nangemva kokuthengisa. Izibonelo zangaphambi kokuthengisa zingahlinzekwa ukuze amakhasimende enze ukuhlanganisa i-rubber nokuhlolwa kokusebenza. Ngemva kokuthengisa, ithimba lobuchwepheshe eliqeqeshiwe lihlinzekwa ukunikeza isiqondiso ngesilinganiso sokuhlanganisa somkhiqizo, ukuthuthukiswa kwenqubo ye-vulcanization nezinye izici, ukuxazulula izinkinga ezahlukahlukene zobuchwepheshe ezibhekwa ngamakhasimende ngesikhathi sokusebenzisa, nokuqinisekisa ukuthi ukusebenza komkhiqizo kusebenza ngokugcwele. III. Isiqinisekiso Samandla Okukhiqiza I-Zhongqi Guangdong Silicon Material Co., Ltd. ibilokhu izibophezele embonini ye-silica iminyaka engaphezu kwengu-20. Njengenhlangano kazwelonke ye-high-tech kanye nenhlangano yesifundazwe ekhethekile, enemininingwane, eyingqayizivele, nenobuhlakani, ihlinzeka ngesiqinisekiso esiqinile sekhwalithi yomkhiqizo. Le nkampani inamalungelo obunikazi angu-17 kanye nesikhungo sokukhiqiza esiqinisekiswe yi-GMP, esihlome ngemishini yokuhlola ethuthukisiwe njenge-atomic fluorescence spectrometers, i-laser particle size analyzers kanye ne-rubber performance testers. Isekele izinqubo zokuhlola ezigcwele ezingama-26 ezihlanganisa izinto zokusetshenziswa, imikhiqizo engaphansi kanye nemikhiqizo eqediwe, futhi yathola isitifiketi sesistimu yokuphatha yekhwalithi yemboni yezimoto i-ISO/TS 16949 kanye nesitifiketi sesistimu yokuphatha imvelo i-ISO 14001, iqaphela ukulawulwa okujwayelekile kweketango eligcwele kusuka ku-R&D, ukukhiqiza kuze kube ukuhlolwa kwekhwalithi. IV. Izincazelo Zokupakisha Nokuthutha 1. Izincazelo Zokupakisha Ezijwayelekile Ngokusebenzisa umklamo wokupakisha ojwayelekile, ihlinzeka ngezinketho zokupakisha izikhwama ezilukiwe ezingama-20kg, 25kg, kanye no-50kg ukuze kuhlangatshezwane nezidingo ezahlukahlukene zama-oda nezokuthutha. Ukupakisha kuyaqinisa futhi kuyaqina, okungavimbela ngempumelelo ukulimala ngesikhathi sokuthutha. 2. Umklamo Ochwepheshe Ongangeni Manzi Futhi Ongangeni Umoya Ukuze kuqinisekiswe ukuzinza komkhiqizo ngesikhathi sokuthutha nokugcina, kusebenziswe isixazululo esiphindwe kabili sokungena emanzini nokungena emoyeni: Isixazululo 1 yisikhwama se-valve se-film esihlanganisiwe + ifilimu yangaphandle ye-PE; Isixazululo 2 yisikhwama se-film yangaphakathi ye-PE + isikhwama se-plastic esilukiwe. Sihlinzeka ngokuvikelwa okuzungezile ekungeneleleni komswakama, sivimbela umkhiqizo ukuthi ungabi manzi futhi ungahlanganisi, futhi siqinisekisa ukuzinza kokusebenza komkhiqizo. 3. Izidingo Zokugcina Nokuthutha - Izimo zokugcina: Kufanele zigcinwe endaweni epholile, eyomile futhi enomoya omuhle, kugwenywe ukukhanya kwelanga okuqondile, imvelo enomswakama kanye nezinga lokushisa eliphezulu; kufanele kugcinwe ngokuhlukile nezinto ezonakalisayo. - Impilo yeshalofu: Izinyanga ezingama-24 ngaphansi kwezimo zokugcina ezifanele. - Isici sokuthutha: Lo mkhiqizo uyikhemikhali engadali ubungozi, usekela izindlela eziningi zokuthutha njengokuthunyelwa ngolwandle, ukuthunyelwa ngomhlaba kanye nokuthunyelwa ngomoya emhlabeni wonke, okungasetshenziswa ngokuphepha ezindaweni ezibekiwe zamakhasimende asekhaya nawangaphandle. Ngesikhathi sokuthutha, gwema imvula, umswakama kanye nokushayisana okukhulu. 21. Ukulebula Okujwayelekile Wonke umkhiqizo owenziwe uhlale ubhalwe ngemininingwane esemthethweni njengesici sesengezo se-rubber, incazelo yosayizi wezingxenye, usuku lokukhiqiza kanye nenombolo yelayisensi yokukhiqiza; ngaleso sikhathi, izitayela zamalebula zingenziwa ngokwezifiso ngokuya ngezidingo zamakhasimende ezenziwe ngomuntu ukuze kuqinisekiswe ukuhambisana nezidingo zokulawula zezimakethe ezahlukahlukene. V. Izindawo Zokusebenzisa Ezisebenzayo Lo mkhiqizo ufanele ikakhulukazi embonini yokukhiqiza amathayi, ikakhulukazi ekukhiqizeni amathayi ezimoto zabagibeli (amathayi aphezulu, amathayionga amandla), amathayi ezimoto zezimboni (amathayi amaloli, amathayi amabhasi), amathayi ezinjini (amathayi okumbiwa, amathayi ezimayini) nezinye izinhlobo zamathayi. Ingase futhi yandiswe kwezinye izinto ze-rubber ezidinga ukusekelwa nokuthuthukiswa kokusebenza, njengezimpawu ze-rubber, amabhande okudlulisa kanye namapayipi e-rubber. Ngokusebenza kwayo okuphelele okuhle kanye nekhwalithi ezinzile, iyavunywa kabanzi abakhiqizi bamathayi asekhaya nawangaphandle. VI. Isiphetho I-nano-silica ye-Zhongqi yamathayi e-rubber ibekwe enkabeni ye-"ukuthuthukisa ukusebenza kwamathayi, ukonga amandla nokuvikelwa kwemvelo, nokuqinisekisa ukuphepha kokushayela". Ngokuncika emandleni aqinile e-R&D, ukulawula ikhwalithi okuqinile kanye nohlelo lwezinsizakalo oluphelele, ihlinzeka ngezixazululo zesengezo esisodwa ezinkampanini zokukhiqiza amathayi. Sizibophezele ekukhuthazeni ukuthuthukiswa komkhakha wamathayi ngemikhiqizo esezingeni eliphezulu futhi samukela imibuzo kanye nokubambisana namakhasimende asekhaya nawangaphandle.