Isingeniso Somkhiqizo weNano-Silica ye-Tire Rubber Lo mkhiqizo yi-nano-sized silica eyakhiwe ngokuzimela yiZhongqi Guangdong Silicon Material Co., Ltd., eyenziwe ngokukhethekile njengesengezo serabha esisebenza kakhulu ukuxazulula izinkinga eziyinhloko embonini yokukhiqiza amathayi: "ukulinganisa ukumelana nokushelela komswakama, ukumelana nokuguga kanye nokumelana nokugudluza ngenkathi kuthuthukiswa ukusebenza kokucubungula irabha". Ngokusekelwe ezinzuzweni ezihlukile zosayizi we-nano particle kanye nokulawula inqubo okunembayo, umkhiqizo awugcini nje ngokuthuthukisa izici eziphelele zemishini yerabha yetayela, kodwa futhi uthuthukisa ukuqina nokuphepha kwamathayi, ngenkathi uhlangabezana nezidingo zomhlaba wonke zokonga amandla nokuvikelwa kwemvelo. Isetshenziswa kabanzi ekukhiqizeni amathayi ezimoto zabagibeli, amathayi ezimoto zezimboni, amathayi ezobunjini nezinye izinto zerabha, futhi ithunyelwa eNingizimu-mpumalanga Asia, eYurophu, eMelika nezinye izimakethe zamazwe ngamazwe. II. Izinzuzo Eziyinhloko Zomkhiqizo 1. Ukuthuthukiswa Okuphelele Okuhle Kakhulu Kokusebenza Kwamathayi Lo mkhiqizo ungathuthukisa kakhulu izinkomba ezintathu eziyinhloko zokusebenza kwamathayi: uthuthukisa ukumelana nokushelela komswakama ngaphezu kuka-30% ukuthuthukisa ukuphepha kokushayela ezinsukwini zemvula, unciphisa ukumelana nokugudluza ngama-15%-25% ukuze kufezekiswe ukonga amandla nokusebenza kahle kukaphethiloli, futhi wandisa ukumelana nokuguga ngama-20% ukwandisa impilo yesevisi yetayela. Indlela yayo eyinhloko isekelwe ekusakazweni okufanayo kwama-particle angozizi ku-rubber matrix, okwakha inethiwekhi eqinile, kuthuthukisa ngempumelelo ubuqhaqha, ubuvimbela kanye nokumelana nokuguga kukarubha, futhi kuxazulula ukungqubuzana nezithako zakudala ezingakwazi ukulinganisa izinkomba eziningi zokusebenza. 2. Ukuhlanzeka Okuphezulu kanye Nokuhambisana Okuhle Kakhulu Ngokulandela ngokuqinile izindinganiso zezimboni zezithako zerabha yetayela, umkhiqizo uhlanzeke kakhulu (isiqulatho se-silica ≥99.8%) futhi unesithako esiphansi kakhulu, uhambisana ngokuphelele nezindinganiso zesistimu yokuphatha yekhwalithi yemboni yezimoto i-ISO/TS 16949 kanye nemithetho efanele yaseYurophu neyamazwe aseMelika yokuvikelwa kwemvelo. Inokuhambisana okuhle kakhulu nerabha yemvelo, irabha yokwenziwa (SBR, BR, EPDM, njll.) nezinye izithako zerabha (i-carbon black, i-vulcanizing agents, i-accelerators), ngaphandle kokuthinta inqubo ye-vulcanization yerabha, futhi ingahlanganiswa futhi isetshenziswe ngqo engozini yokukhiqiza itayela. 3. Ukuqinisa Okunamandla Nokusebenza Kokucubungula Ngokuncika endaweni enkulu yomhlaba kanye nomsebenzi oyingqayizivele wezinto ezingozizi, umkhiqizo unokusebenza okuqinile kokuqinisa irabha, okungathuthukisa amandla okudonsa, amandla okuklebhula kanye ne-modulus yobuvimbela yerabha yetayela. Ngasikhathi sinye, ungathuthukisa ukuhamba kokucubungula kwezinto zerabha, unciphise ukusetshenziswa kwamandla okuxuba, uthuthukise ukufana kokuxuba irabha, futhi uxazulule ngempumelelo izinkinga zokuhlanganiswa kukarubha nokusebenza okubi kokucubungula ngesikhathi sokukhiqiza. 4. Amandla Okwenza Ngokwezifiso Avumelayo Isekela isevisi yokwenza ngokwezifiso usayizi we-particle ebangeni lama-10-100nm. Ngokwezidingo zokusebenza zezinhlobo ezahlukene zamathayi (njengamathayi aphezulu ezimoto zabagibeli, amathayi amabhizinisi asindayo, amathayi ezobunjini angaphandle komgwaqo) nezici zefomula yerabha, inganikeza izixazululo zomkhiqizo ezenziwe ngabanye ezinezici eziphakeme ukuze zihlangabezane nezimo ezahlukahlukene zokusebenza nezidingo zokusebenza. 5. Isiqinisekiso Sesevisi Esigcwele Sesekele Inikeza ukwesekwa kwezobuchwepheshe okuphelele ngaphambi kokuthengisa nangemva kokuthengisa. Izibonelo zangaphambi kokuthengisa zingahlinzekwa ukuze amakhasimende enze ukuxuba irabha nokuhlolwa kokusebenza. Ngemva kokuthengisa, ithimba lobuchwepheshe eliqeqeshiwe lihlomele ukuhlinzeka ngesiqondiso esihlokweni sokuxuba umkhiqizo, ukuthuthukiswa kwenqubo ye-vulcanization nezinye izici, ukuxazulula izinkinga ezahlukahlukene zobuchwepheshe ezibhekwa ngamakhasimende engozini yokusebenza, futhi kuqinisekiswe ukuthi ukusebenza komkhiqizo kusebenza ngokugcwele. III. Isiqinisekiso Samandla Okukhiqiza I-Zhongqi Guangdong Silicon Material Co., Ltd. ibilokhu izibophezele embonini ye-silica iminyaka engaphezu kwengu-20. Njengenhlangano kazwelonke ye-high-tech kanye nenhlangano yesifundazwe ekhethekile, ehlanzekile, eyingqayizivele, neyingqayizivele, ihlinzeka ngesiqinisekiso esiqinile sekhwalithi yomkhiqizo. Le nkampani inamalungelo obunikazi angu-17 kanye nesikhungo sokukhiqiza esiqinisekiswe yi-GMP, esihlome ngemishini yokuhlola ethuthukisiwe njenge-atomic fluorescence spectrometers, i-laser particle size analyzers kanye ne-rubber performance testers. Ibeke izinqubo zokuhlola ezigcwele ezingama-26 ezihlanganisa izinto zokusetshenziswa, imikhiqizo ephakathi kuya emikhiqizweni eqediwe, futhi yathola isitifiketi sesistimu yokuphatha yekhwalithi yemboni yezimoto i-ISO/TS 16949 kanye nesitifiketi sesistimu yokuphatha imvelo i-ISO 14001, iqaphela ukulawulwa okujwayelekile kweketango eligcwele kusuka ku-R&D, ukukhiqiza kuya ekuhlolweni kwekhwalithi. IV. Izincazelo Zokupakisha Nokuthutha 1. Izincazelo Zokupakisha Ezijwayelekile Ngokusebenzisa umklamo wokupakisha ojwayelekile, ihlinzeka ngezinketho zokupakisha izikhwama ezilukiwe ezingama-20kg, 25kg, kanye no-50kg ukuze kuhlangatshezwane nezidingo ezahlukahlukene zama-oda nokuthutha. Ukupakisha kuyaqinisa futhi kuyaqina, okungavimbela ngempumelelo ukulimala ngesikhathi sokuthutha. 2. Umklamo Ochwepheshe Ongangeni Manzi Futhi Ongangeni Umswakama Ukuze kuqinisekiswe ukuzinza komkhiqizo ngesikhathi sokuthutha nokugcina, kusebenziswa isixazululo esiphindwe kabili sokungena emanzini nasekuswakama: Isixazululo 1 yisikhwama se-valve ye-composite film + ifilimu yangaphandle ye-PE; Isixazululo 2 yisikhwama sangaphakathi se-PE + isikhwama esilukiwe sepulasitiki. Inikeza ukuvikelwa okuzungezile ekungeneleleni komswakama, ivimbela umkhiqizo ukuthi ungabi manzi futhi ungahlanganisi, futhi iqinisekisa ukuzinza kokusebenza komkhiqizo. 3. Izidingo Zokugcina Nokuthutha - Izimo zokugcina: Kufanele zigcinwe endaweni epholile, eyomile futhi enomoya omuhle, kugwenywe ukukhanya kwelanga okuqondile, imvelo enomswakama kanye nezinga lokushisa eliphezulu; kufanele kugcinwe ngokuhlukile nezinto ezonakalisa. - Impilo yeshalofu: Izinyanga ezingama-24 ngaphansi kwezimo zokugcina ezifanele. - Isici sokuthutha: Lo mkhiqizo uyikhemikhali engadali ubungozi, usekela izindlela eziningi zokuthutha njengokuthunyelwa ngolwandle, ukuthunyelwa ngomhlaba kanye nokuthunyelwa ngomoya emhlabeni wonke, okungahanjiswa ngokuphepha ezindaweni ezibekiwe zamakhasimende asekhaya nawangaphandle. Ngesikhathi sokuthutha, gwema imvula, umswakama kanye nokushayisana okunzima. 22. Ukulebula Okujwayelekile Wonke umkhiqizo wokupakisha uhlolwa ngokuqinile ngolwazi olusemthethweni njengesici sesithako serabha, incazelo yosayizi we-particle, usuku lokukhiqiza kanye nenombolo yelayisensi yokukhiqiza; ngasikhathi sinye, izitayela zamalebula zingenziwa ngokwezifiso ngokuya ngezidingo zamakhasimende ezenziwe ngabanye ukuze kuqinisekiswe ukuhambisana nezidingo zokulawula zemakethe ezahlukahlukene. V. Izindawo Zokusebenza Ezisebenzayo Lo mkhiqizo ufanelekele ikakhulukazi embonini yokukhiqiza amathayi, ikakhulukazi ekukhiqizeni amathayi ezimoto zabagibeli (amathayi aphezulu, amathayionga amandla), amathayi ezimoto zezimboni (amathayi amaloli, amathayi amabhasi), amathayi ezobunjini (amathayi angaphandle komgwaqo, amathayi ezimayini) nezinye izinhlobo zamathayi. Ingase futhi yandiswe kwezinye izinto zerabha ezidinga ukuqinisa nokuthuthukisa ukusebenza, njengezimpawu zerabha, amabhande okudlulisa kanye namapayipi erabha. Ngokusebenza kwayo okuphelele okuhle kakhulu kanye nekhwalithi ezinzile, iyavunywa kabanzi abakhiqizi bamathayi asekhaya nawangaphandle. VI. Isiphetho I-nano-silica ye-Zhongqi yamathayi erabha ibekwe ezingqimeni ze-"ukuthuthukisa ukusebenza kwamathayi, ukonga amandla nokuvikelwa kwemvelo, kanye nokuqinisekisa ukuphepha kokushayela". Ngokuncika emandleni aqinile e-R&D, ukulawula ikhwalithi okuqinile kanye nohlelo lwezinsizakalo oluphelele, ihlinzeka ngezixazululo zesithako esisodwa ezinkampanini zokukhiqiza amathayi. Sizibophezele ekukhuthazeni ukuthuthukiswa komkhakha wamathayi ngemikhiqizo esezingeni eliphezulu futhi samukela imibuzo kanye nokubambisana namakhasimende asekhaya nawangaphandle.