Ukubonisa umlingani
I. Isingeniso Somkhiqizo
Lo mkhiqizo uyisikhubazi-oksijeni esisebenza kakhulu esenziwe yi-Shandong Zhonglian Chemistry Co., Ltd. yodwa. Kuyinto esiza ukukhiqizwa ngokwezifiso eyenzelwe ngokukhethekile izikhubazi-oksijeni, ihlose ukuxazulula izinkinga eziyinhloko embonini yezikhubazi-oksijeni: "umthamo onganele wokumunca umoya-mpilo obangelwa ukwakheka kwezimbotshana okungalungile, impilo emfushane ngenxa yokumelana nomswakama okungalungile, kanye nomphumela wokukhubaza-oksijeni ongalingani ngenxa yokusabalala okungalungile". Ngokusekelwe ekulawuleni okunembayo kosayizi wezingxenye zesayizi we-nano nokwakheka kwezimbotshana, kuhlanganiswe nezinqubo zokulungiselela ezithuthukisiwe njengendlela ye-sol-gel kanye nobuchwepheshe obuthuthukisiwe bokugaya umoya, lo mkhiqizo awuxazululi kuphela izinkinga eziyinhloko ze-silicon dioxide yakudala ekusetshenzisweni kwezikhubazi-oksijeni, kodwa futhi unokusebenza okuhle kakhulu kokusiza ukumunca umoya-mpilo, ukumelana nomswakama, nokuqina kwezakhiwo. Isetshenziswa kabanzi ekudleni, emithini, emifudweni, ezintweni zikagesi, kumishini enembayo nezinye izindawo ezidinga ukukhubaza-oksijeni nokugcina, futhi ithunyelwa eYurophu, eMelika, eNingizimu-mpumalanga Asia naseMiddle East kanye nezinye izimakethe zamazwe ngamazwe.
II. Izinzuzo Eziyinhloko Zomkhiqizo
1. Ukwakheka Kwezimbotshana Okuthuthukisiwe Nomthamo Omkhulu Wokusiza Ukumunca Umoya-mpilo
Lo mkhiqizo unendawo eqondile (≥400 m²/g) nokwakheka kwezimbotshana okungalawulwa (ububanzi bezimbotshana 3-60 nm), okungakwazi ukumunca kahle umswakama emvelweni ngenkathi kuhlinzekwa ngesithwali esizinzile sezinto ezikhubaza-oksijeni (njengempuphu yensimbi, i-activated carbon), kuthuthukisa kakhulu ukusebenza nokumunca umoya-mpilo kwe-deoxidizer. Indlela yayo eyinhloko isekelwe ekusebenziseni indlela ye-template kanye nendlela ye-sol-gel ethuthukisiwe ukulawula ngokunembayo inqubo yokuqala nokukhula kwamatshe amatshe e-silica, ukufeza ukufanisana okunembayo komthamo wezimbotshana nokusatshalaliswa kwezimbotshana nezinhlelo ezahlukene ze-deoxidizer. Lokhu kuthuthukisa ngempumelelo indawo yokuxhumana phakathi kwezinto ezikhubaza-oksijeni nomoya-mpilo, kushesisa isivinini sokuphendula sokukhubaza-oksijeni, futhi kuqinisekisa umphumela osheshayo noqotho wokukhubaza-oksijeni.
2. Ukuhlanzeka Okuphezulu Nokumelana Nomswakama Okuhle Kakhulu
Ngokulandela ngokuqinile izidingo eziphakeme kakhulu zezinto ezisiza ukukhubaza-oksijeni, lo mkhiqizo unokuhlanzeka okungu-≥99% kanye nokuqukethwe okuphansi kakhulu kwezinto ezingcolile (insimbi esindayo lead ≤0.001%, arsenic ≤0.0003%), okuhambisana ngokuphelele namazinga kazwelonke okudla, amaphilisi, namazinga aphezulu aphezulu. Yonke inqubo yokukhiqiza isebenzisa ukuvikelwa ngegazi elingenamoya kanye nobuchwepheshe bokulungiselela izinto ezingavuthiwe eziphakeme kakhulu, okugwema ngokuyisisekelo ukungeniswa kwezinhlayiya ezingcolile ezingathinta umphumela wokukhubaza-oksijeni noma zibangele ukungcola. Inokumelana nomswakama okuhle kakhulu nokuqina kwemvelo, ingagcina ubuqotho bezakhiwo endaweni enomswakama (umswakama ohlobene ≤80%), ayimunci umswakama futhi ayihlanganisi, futhi iqinisekisa ngempumelelo ukusebenza okuzinzile kwesikhathi eside kwe-deoxidizer.
3. Ukusabalala Okuhle Kakhulu Nokuhambisana Nezinto Ezikhubaza-oksijeni
Ngokusekelwe ekusatshalalisweni okuthuthukisiwe kosayizi wezingxenye zesayizi we-nano (D50=2-12 μm) nobuchwepheshe bokuguqula ubuso, lo mkhiqizo unokusebenza okuhle kakhulu kokusabalala futhi ungahlanganiswa ngokulinganayo nezinto ezahlukahlukene ezikhubaza-oksijeni (njengempuphu yensimbi, i-activated carbon, i-zeolite, njll.). Ingakha uhlelo lokusabalala oluzinzile ngezinto ezikhubaza-oksijeni, igweme ngempumelelo ukuhlanganiswa kwezinto ezikhubaza-oksijeni ngesikhathi sokugcina nokusebenzisa, iqinisekisa ukuthi zonke izinto ezikhubaza-oksijeni zingathintana ngokugcwele nomoya-mpilo. Kuthuthukisa izinga lokusetshenziswa kwezinto ezikhubaza-oksijeni ngaphezu kuka-35%, futhi kuqinisekisa ukulingana nokuqina komphumela wokukhubaza-oksijeni esikhungweni sonke sokupakisha.
4. Amandla Okwenza Ngokwezifiso Avumelayo
Isekela izinsizakalo zokwenza ngokwezifiso ezibhekiswe kubantu ngamapharamitha ayinhloko njengosayizi wezingxenye (2-100 μm), indawo eqondile (300-900 m²/g) nokwakheka kwezimbotshana (3-100 nm). Ngokwezici zenqubo nezidingo zokusebenza zezimo ezahlukene zokusebenzisa izikhubazi-oksijeni (njengokupakisha ukudla, ukupakisha imithi, ukugcina izinto zikagesi, ukugcina imfuyo), ihlinzeka ngezixazululo zomkhiqizo ezivumelana kakhulu. Isibonelo, ezikhubazini-oksijeni zokudla, ingenza ngokwezifiso i-silica enosayizi omncane wezingxenye, ehlanzekile ukuze kuqinisekiswe ukuphepha nokusabalala; ezikhubazini-oksijeni zezinto zikagesi, inganikeza imikhiqizo evimbela umswakama futhi ezinzile kakhulu ukugwema ukulimala komswakama ezintweni zikagesi.
5. Isiqinisekiso Senkonzo Yezobuchwepheshe Yesikhathi Esigcwele
Iyanikeza ukwesekwa kwezobuchwepheshe okuyindawo eyodwa okuhlanganisa ngaphambi kokuthengisa, ngesikhathi sokuthengisa, nangemva kokuthengisa. Ngaphambi kokuthengisa, inganikeza izinsizakalo zokuhlola amasampula enziwe ngokwezifiso kanye nokuhlola ukusebenza kokukhubaza-oksijeni; ngesikhathi sokuthengisa, inikeza isiqondiso sezobuchwepheshe ngesilinganiso sokuhlanganisa sezinto ezikhubaza-oksijeni ne-silica, kanye nesiqondiso senqubo yokusebenzisa; ngemva kokuthengisa, ithimba lochwepheshe le-R&D lilandelela umphumela wokusebenzisa, lixazulule izinkinga zobuchwepheshe njengokuncipha kokusebenza kokukhubaza-oksijeni nokuhlanganiswa, futhi luthuthukise amapharamitha omkhiqizo ngokusekelwe kumpendulo yomsebenzisi ukuze kuqinisekiswe ukusebenza okuphelele kwe-deoxidizer.
III. Isiqinisekiso Samandla Okukhiqiza
I-Shandong Zhonglian Chemistry Co., Ltd., eyasungulwa ngo-2022, iyibhizinisi lobuchwepheshe obuphezulu eligxile ku-R&D nokukhiqizwa kwezinto zamakhemikhali eziphakeme, elinamalungelo okungenisa nokuthekelisa azimele kanye nezitifiketi eziningi (kuhlanganise nesitifiketi somkhiqizo wokudla, samaphilisi). Le nkampani inezimvume ezi-2 eziyinhloko emkhakheni wokulungiselela i-silica, okuhlanganisa idivayisi yokugaya umoya ephezulu yokukhiqizwa kwe-silica kanye nohlelo lokuthuthukisa oluhlakaniphile lwezinqubo zokuphendula nge-electrochemical, ihlinzeka ngokwesekwa okuqinile kwezobuchwepheshe ekuthuthukisweni kwekhwalithi yomkhiqizo. Isisekelo sokukhiqiza samukela ukulawulwa kwenqubo ecwengisiswe kahle, sifakwe izinto zokuhlola ezithuthukisiwe njengezihlaziya zesayizi wezingxenye ze-laser, izihlaziya zendawo eqondile nezimbotshana, nezihlaziya ze-X-ray fluorescence, futhi sakhe izinqubo zokuhlola ezigcwele eziyi-18 ezihlanganisa ukuhlanzwa kwezinto ezingavuthiwe, ukuhlanganiswa kwesikhashana kuze kube ukuhlolwa komkhiqizo oqediwe. Ithole isitifiketi sohlelo lokuphatha ikhwalithi lwe-ISO9001 kanye nesitifiketi sokuphepha sokudla, ukufeza ukulawulwa okujwayelekile kwekhethini lonke kusuka ku-R&D, ukukhiqizwa kuze kube ukuhlolwa kwekhwalithi.
IV. Izincazelo Zokupakisha Nokuthutha
1. Izincazelo Zokupakisha Ezijwayelekile
Ukusebenzisa umklamo wokupakisha ojwayelekile ohambisana nezidingo zokupakisha zokudla namaphilisi, kuhlinzekwa ngezinketho zokupakisha izikhwama zamaphepha e-kraft ezingama-25kg kanye namadili e-galvanized iron angama-50kg ukuze kuhlangatshezwane nezidingo ezahlukene zezinani le-oda nezokuthutha. Izinto zokupakisha zenziwe ngezinto ezingenasici, ezinganobuthi futhi ezingangcoli ukuze kugwenywe ukusabela kwamakhemikhali nomkhiqizo futhi kuqinisekiswe ukuphepha nokuhlanzeka komkhiqizo.
2. Umklamo Ochwepheshe Wokuvimbela Umswakama Nokuvimbela Ukungcola
Ukuze kuqinisekiswe ukuqina komkhiqizo ngesikhathi sokuthutha nokugcina, kusebenziswe isixazululo sokuvikela esiphindwe kabili: umngcele wangaphakathi usebenzisa ifilimu ye-PE yokudla enobubanzi obungu-≥0.08mm ukuze kuvalwe umswakama, kanti umngcele wangaphandle usebenzisa izikhwama ezilukiwe eziqinile noma amadili e-galvanized iron ukuze kuvikelwe ukushayisana nokungcola. Kwimikhiqizo ethunyelwa kwamanye amazwe, kusetshenziswa ukupakisha kwe-vacuum + ukuthunyelwa kwesitsha ukuze kugwenywe ukungena komswakama nokungcola okuhlangene ngesikhathi sokuthutha ibanga elide, kuqinisekiswe ukuthi umkhiqizo ugcina ukusebenza kwawo kwasekuqaleni lapho ufika kumakhasimende.
3. Izidingo Zokugcina Nokuthutha
- Izimo zokugcina: Kufanele zigcinwe endaweni epholile, eyomile futhi enomoya omuhle, kugwenywe ukukhanya kwelanga okuqondile, izinga lokushisa eliphezulu (≥40℃) kanye nendawo enomswakama (umswakama ohlobene ≤70%), futhi kufanele zigcinwe ngokuhlukile nezinto ezivutha kalula, izinsipho ezinamandla nezimuncu;
- Impilo yeshalofu: izinyanga ezingama-36 ngaphansi kwezimo zokugcina ezifanele;
- Izici zokuthutha: Lo mkhiqizo uyikhemikhali engayona ingozi, usekela ukuthunyelwa ngolwandle, ngomhlaba, ngomoya nezinye izindlela zokuthutha, futhi ungadluliselwa ngokuphepha ezindaweni ezibekwe ngamakhasimende asekhaya naphesheya. Ngesikhathi sokuthutha, kuyadingeka ukugwema ukushayisana okunamandla, imvula nomswakama.
4. Ukulebula Okujwayelekile
Wonke umthwalo wokupakisha komkhiqizo uphawulwe ngokuqinile ngolwazi lomkhiqizo njengobubhalo besikhubazi-oksijeni, ukuhlanzeka, indawo eqondile, usayizi wezimbotshana, inombolo yomthwalo wokukhiqiza kanye nempilo yeshalofu; ngesikhathi esifanayo, ngokwemibandela yokulawula yezimakethe ezahlukene zokuthekelisa kanye nezindawo zokusebenzisa (ukudla, imithi), izilebula zezilimi eziningi kanye namashidi emininingwane yokuphepha (SDS) angakwenziwa ngokwezifiso ukuze kuqinisekiswe ukuhambisana namazinga okufinyelela emakethe endawo kanye nemithetho yokuphepha.
V. Izindawo Zokusebenzisa Ezisebenzayo
Lo mkhiqizo usetshenziswa kabanzi emkhakheni wezikhubazi-oksijeni, uhlanganisa izimboni eziningi nezigameko ezidinga ukukhubaza-oksijeni, ukuvimbela umswakama nokugcina:
1. Imboni Yokudla
Isetshenziswa njengento esiza izikhubazi-oksijeni zokudla, esebenza ezintweni ezibhakiwe, amantongomane, izithelo ezomisiwe, imikhiqizo yenyama, amaswidi, imikhiqizo yezinhlamvu namafutha, njll. Isiza izinto ezikhubaza-oksijeni ukuba zimunce ngokushesha umoya-mpilo ekupakisheni, igweme ukubola kokudla, ukubola, ukushintsha umbala nokubola, yandise impilo yokudla izikhathi ezi-2-3, futhi igcine ukunambitheka kwasekuqaleni kanye nekhwalithi yokudla.
2. Imboni Yamaphilisi
Isetshenziswa ezikhubazini-oksijeni zokupakisha amaphilisi, okuhlanganisa amaphilisi, amakhasimende, izimpuphu, imijovo nezinye izinto zokwelapha. Ingakwazi ukususa ngempumelelo umoya-mpilo ekupakisheni, igweme ukubola kwezithako zemithi, iqinisekise ukusebenza namandla emithi, futhi ihlangabezane nezidingo eziqinile zekhwalithi zemboni yamaphilisi.
3. Imboni Yemifuyo
Isetshenziswa njengento esiza izikhubazi-oksijeni zemifuyo, esebenza ezinhlobonhlobo zemifuyo eyinhlanganisela, izithako zemifuyo kanye nemifuyo yamanzi. Ivimbela ukubola kwemifuyo, ukubola nokulahleka kwezakhamzimba ngesikhathi sokugcina, ithuthukisa ikhwalithi yemifuyo, futhi igweme izifo zezilwane ezibangelwa imifuyo eyomile.
46. Imboni Yezinto Zikagesi Nemishini Enembayo
Isetshenziswa ezikhubazini-oksijeni zezinto zikagesi nemishini enembayo (njengama-chip, izinzwa, imitha enembayo). Ayisusi kuphela umoya-mpilo ekupakisheni ukuze kugwenywe ukugqwala kwezingxenye zensimbi, kodwa futhi inokusebenza okuhle kakhulu kokuvimbela umswakama, igweme ukulimala komswakama ezintweni zikagesi nemishini enembayo, iqinisekise ukusebenza kwayo okujwayelekile kanye nempilo.
VI. Isiphetho
I-silicon dioxide ye-Shandong Zhonglian Chemistry eyenzelwe izikhubazi-oksijeni ibekwe enkabeni ye-"ukuthuthukisa ukusebenza kokukhubaza-oksijeni, ukwandisa isikhathi sokugcina nokuqinisekisa ukuphepha komkhiqizo". Ngokusekelwe kubuchwepheshe bokulungiselela obusha, uhlelo oluqinile lokulawula ikhwalithi kanye nethimba lezinsizakalo zobuchwepheshe, ihlinzeka ngezixazululo eziyindawo eyodwa ezisiza izikhubazi-oksijeni ezinkampanini ezimbonini zokudla, zemithi, zemifuyo, zikagesi nezinye izimboni. Le nkampani izibophezele ekuthuthukiseni imboni yezikhubazi-oksijeni ngemikhiqizo esezingeni eliphezulu futhi yamukela ngobuqotho imibuzo kanye nokubambisana okuvela kumakhasimende asekhaya naphesheya.



