Isingeniso Somkhiqizo weNano-Silica yeRaba Yamathayi Lo mkhiqizo yi-nano-sized silica eyakhiwe ngokuzimela yiZhongqi Guangdong Silicon Material Co., Ltd., eyenziwe ngokukhethekile njengesengezo seraba esisebenza kakhulu ukuxazulula izinkinga eziyinhloko embonini yokukhiqiza amathayi: "ukulinganisa ukumelana nokushelela komswakama, ukumelana nokuguga kanye nokumelana nokugudluza ngenkathi kuthuthukiswa ukusebenza kokucubungula iraba". Ngokusekelwe ezinzuzweni ezihlukile zosayizi we-nano particle kanye nokulawula inqubo okunembayo, umkhiqizo awugcini nje ngokuthuthukisa izici ezibanzi zemishini yeraba lamathayi kodwa futhi uthuthukisa ukuqina nokuphepha kwamathayi, ngenkathi uhlangabezana nezidingo zomhlaba wonke zokonga amandla nokuvikelwa kwemvelo. Isetshenziswa kabanzi ekukhiqizeni amathayi ezimoto zabagibeli, amathayi ezimoto zezentengiselwano, amathayi ezobunjiniye nezinye izinto ezisekelwe erubeni, futhi ithunyelwa eNingizimu-mpumalanga Asia, eYurophu, eMelika nezinye izimakethe zamazwe ngamazwe. II. Izinzuzo Eziyinhloko Zomkhiqizo 1. Ukuthuthukiswa Okubalulekile Kokusebenza Okubanzi Kwamathayi Lo mkhiqizo ungathuthukisa kakhulu izinkomba ezintathu eziyinhloko zokusebenza kwamathayi: uthuthukisa ukumelana nokushelela komswakama ngaphezu kuka-30% ukuthuthukisa ukuphepha kokushayela ezinsukwini zemvula, unciphisa ukumelana nokugudluza ngo-15%-25% ukuze kufezekiswe ukonga amandla nokusebenza kahle kukaphethiloli, futhi wandisa ukumelana nokuguga ngo-20% ukwandisa impilo yesevisi yethayi. Indlela yayo eyinhloko isekelwe ekusakazweni okufanayo kwezinhlayiya ezincane ze-nano ku-rubber matrix, eyakha inethiwekhi eqinile, ethuthukisa ngempumelelo ubuqhaqha, ubuvuthi kanye nokumelana nokuguga kweraba, futhi ixazulula ukungqubuzana nezithako zendabuko ezingakwazi ukulinganisa izinkomba eziningi zokusebenza. 2. Ukuhlanzeka Okuphezulu kanye Nokuhambisana Okuhle Kakhulu Ngokulandela ngokuqinile izindinganiso zezimboni zezithako zeraba lamathayi, umkhiqizo uhlanzeke kakhulu (okuqukethwe yi-silica ≥99.8%) futhi unokuqukethwe okuncane kakhulu kwezinto ezingcolile, uhlangabezana ngokugcwele nezindinganiso zesistimu yokuphatha yekhwalithi yemboni yezimoto i-ISO/TS 16949 kanye nemithetho efanele yaseYurophu neyaseMelika yokuvikelwa kwemvelo. Inokuhambisana okuhle kakhulu neraba lemvelo, iraba lokwenziwa (SBR, BR, EPDM, njll.) nezinye izithako zeraba (i-carbon black, i-vulcanizing agents, i-accelerators), ngaphandle kokuthinta inqubo ye-vulcanization yeraba, futhi ingahlanganiswa futhi isetshenziswe ngqo engozini yokukhiqiza amathayi. 3. Ukuqinisa Okunamandla Nokusebenza Kokuphatha Ngokuncika endaweni enkulu yomhlaba kanye nomsebenzi oyingqayizivele wezinhlayiya ezincane ze-nano, umkhiqizo unokusebenza okuqinile kokuqinisa iraba, okungathuthukisa amandla okudonsa, amandla okuklebhula kanye ne-modulus yobuvuthi yeraba lamathayi. Ngasikhathi sinye, ingathuthukisa ukuhamba komphathi wezinto ezixubile zeraba, inciphise ukusetshenziswa kwamandla okuxuba, ithuthukise ukufana kokuxuba iraba, futhi ixazulule ngempumelelo izinkinga zokuqoqana kwesilwane kanye nokusebenza okungalungile kokuphatha ngesikhathi sokukhiqiza. 4. Amandla Okwenza Ngokwezifiso Avumelayo Isekela isevisi yokwenza ngokwezifiso usayizi we-particle ebangeni lika-10-100nm. Ngokwezidingo zokusebenza zezinhlobo ezahlukene zamathayi (njengamathayi aphezulu ezimoto zabagibeli, amathayi ezimoto zezentengiselwano ezisindayo, amathayi ezobunjiniye angaphandle komgwaqo) kanye nezici zefomula yeraba, inganikeza izixazululo zomkhiqizo ezenziwe ngomuntu ezinezici eziphakeme ukuze zihlangabezane nezimo ezahlukahlukene zokusebenza kanye nezidingo zokusebenza. 5. Isiqinisekiso Sesevisi Esigcwele Sesikhathi Inikeza ukwesekwa kwezobuchwepheshe okuphelele ngaphambi nangemva kokuthengisa. Izibonelo zangaphambi kokuthengisa zingahlinzekwa ukuze amakhasimende enze ukuxuba iraba nokuhlolwa kokusebenza. Ngemva kokuthengisa, ithimba lobuchwepheshe eliqeqeshiwe lihlinzekwa ukunikeza isiqondiso esihambelana nesilinganiso sokuxuba somkhiqizo, ukuthuthukiswa kwenqubo ye-vulcanization nezinye izici, ukuxazulula izinkinga ezahlukahlukene zobuchwepheshe ezibhekwa ngamakhasimende engozini yokusebenzisa, futhi kuqinisekiswe ukuthi ukusebenza komkhiqizo kusebenza ngokugcwele. III. Isiqinisekiso Samandla Okukhiqiza I-Zhongqi Guangdong Silicon Material Co., Ltd. ibilokhu izibophezele embonini ye-silica iminyaka engaphezu kwengu-20. Njengenhlangano kazwelonke ye-high-tech kanye nenhlangano yesifundazwe ekhethekile, ehlanzekile, eyingqayizivele, nenobuhlakani, ihlinzeka ngesiqinisekiso esiqinile sekhwalithi yomkhiqizo. Le nkampani inamalungelo obunikazi angu-17 kanye nesikhungo sokukhiqiza esiqinisekiswe yi-GMP, esihlome ngemishini yokuhlola ethuthukisiwe njenge-atomic fluorescence spectrometers, i-laser particle size analyzers kanye ne-rubber performance testers. Ibeke izinqubo zokuhlola ezigcwele ezingama-26 ezihlanganisa izinto zokusetshenziswa, imikhiqizo engaphansi kanye nemikhiqizo eqediwe, futhi yathola isitifiketi sesistimu yokuphatha yekhwalithi yemboni yezimoto i-ISO/TS 16949 kanye nesitifiketi sesistimu yokuphatha imvelo i-ISO 14001, iqaphela ukulawulwa okujwayelekile kweketango eligcwele kusuka ku-R&D, ukukhiqiza kuze kube ukuhlolwa kwekhwalithi. IV. Izincazelo Zokupakisha Nokuthutha 1. Izincazelo Zokupakisha Ezijwayelekile Ngokwamukela umklamo wokupakisha ojwayelekile, ihlinzeka ngezinketho zokupakisha izikhwama ezilukiwe ezingama-20kg, 25kg, kanye no-50kg ukuze kuhlangatshezwane nezidingo ezahlukene zama-oda kanye nezidingo zokuthutha. Ukupakisha kuyaqinisa futhi kuyaqina, okungavimbela ngempumelelo ukulimala ngesikhathi sokuthutha. 2. Umklamo Ochwepheshe Ongangeni Manzi Futhi Ongangeni Umoya Ukuze kuqinisekiswe ukuzinza komkhiqizo ngesikhathi sokuthutha nokugcina, kuthathwa isixazululo esiphindwe kabili sokungena emanzini nokungena emoyeni: Isixazululo 1 yisikhwama se-valve ye-composite film + isikhwama sangaphandle se-PE; Isixazululo 2 yisikhwama sangaphakathi se-PE + isikhwama esilukiwe sepulasitiki. Sihlinzeka ngokuvikelwa okubanzi ekungangeni komswakama, sivimbela umkhiqizo ukuthi ungabi manzi futhi ungabambi, futhi siqinisekisa ukuzinza kokusebenza komkhiqizo. 3. Izidingo Zokugcina Nokuthutha - Izimo zokugcina: Kufanele zigcinwe endaweni epholile, eyomile futhi enomoya omuhle, kugwenywe ukukhanya kwelanga okuqondile, imvelo enomswakama kanye nezinga lokushisa eliphezulu; kufanele kugcinwe ngokuhlukile ezintweni ezonakalisa. - Impilo yeshalofu: Izinyanga ezingama-24 ngaphansi kwezimo zokugcina ezifanele. - Isici sokuthutha: Lo mkhiqizo uyikhemikhali engadali ubungozi, usekela izindlela eziningi zokuthutha njengokuthunyelwa ngolwandle, ukuthunyelwa ngomhlaba kanye nokuthunyelwa ngomoya emhlabeni wonke, okungahanjiswa ngokuphepha ezindaweni ezibekiwe zamakhasimende asekhaya naphesheya. Ngesikhathi sokuthutha, gwema imvula, umswakama kanye nokushayisana okunzima. 30. Ukulebula Okujwayelekile Wonke umthwalo womkhiqizo upakishwe ngokucophelela ngolwazi olusemthethweni njengesici sesithako seraba, incazelo yosayizi we-particle, usuku lokukhiqiza kanye nenombolo yelayisensi yokukhiqiza; ngasikhathi sinye, izitayela zamalebula zingakwenziwa ngokwezifiso ngokuya ngezidingo zamakhasimende ezenziwe ngomuntu ukuze kuqinisekiswe ukuhambisana nezidingo zokulawula zemakethe ezahlukahlukene. V. Izindawo Zokusebenzisa Ezisebenzayo Lo mkhiqizo ufanele ikakhulukazi embonini yokukhiqiza amathayi, ikakhulukazi ekukhiqizeni amathayi ezimoto zabagibeli (amathayi aphezulu, amathayi alondolozayo amandla), amathayi ezimoto zezentengiselwano (amathayi amaloli, amathayi amabhasi), amathayi ezobunjiniye (amathayi angaphandle komgwaqo, amathayi ezimayini) nezinye izinhlobo zamathayi. Ingase futhi yandiswe kwezinye izinto ezisekelwe erubeni ezidinga ukuqinisa nokuthuthukisa ukusebenza, njengezimpawu zeraba, amabhande okudlulisa kanye namapayipi eraba. Ngokusebenza kwayo okubanzi okuhle kanye nekhwalithi ezinzile, iyaziswa kabanzi abakhiqizi bamathayi asekhaya naphesheya. VI. Isiphetho I-nano-silica yeZhongqi yamathayi yeraba ibekwe enkabeni ye-"ukuthuthukisa ukusebenza kwamathayi, ukonga amandla nokuvikelwa kwemvelo, kanye nokuqinisekisa ukuphepha kokushayela". Ngokuncika emandleni aqinile e-R&D, ukulawula ikhwalithi okuqinile kanye nohlelo lwesevisi oluphelele, ihlinzeka ngezixazululo zesithako esisodwa ezinkampanini zokukhiqiza amathayi. Sizibophezele ekukhuthazeni ukuthuthukiswa komkhakha wamathayi ngemikhiqizo esezingeni eliphezulu futhi samukela imibuzo kanye nokubambisana namakhasimende asekhaya naphesheya.