Isingeniso Somkhiqizo weNano-Silica ye-Tire Rubber Lo mkhiqizo yi-nano-sized silica eyakhiwe ngokuzimela yi-Zhongqi Guangdong Silicon Material Co., Ltd., eyenziwe ngokukhethekile njengesengezo serabha esisebenza kakhulu ukuxazulula izinkinga eziyinhloko embonini yokukhiqiza amathayi: "ukulinganisa ukumelana nokushelela uma kunamanzi, ukumelana nokuguga kanye nokumelana nokugudluza ngenkathi kuthuthukiswa ukusebenza kokucubungula irabha". Ngokusekelwe ezintweni ezihlukile zosayizi we-nano-sized particle kanye nokulawula inqubo okunembayo, umkhiqizo awugcini nje ngokuthuthukisa izici ezibanzi zemishini ye-tire rubber kodwa futhi uthuthukisa ukuqina nokuphepha kwamathayi, ngenkathi uhlangabezana nezidingo zomhlaba wonke zokonga amandla nokuvikelwa kwemvelo. Isetshenziswa kabanzi ekukhiqizeni amathayi ezimoto zabagibeli, amathayi ezimoto zezentengiselwano, amathayi ezobunjiniye nezinye izinto zerabha, futhi ithunyelwa eNingizimu-mpumalanga Asia, eYurophu, eMelika nezinye izimakethe zamazwe ngamazwe. II. Izinzuzo Eziyinhloko Zomkhiqizo 1. Ukuthuthukiswa Okubalulekile Kokusebenza Okubanzi Kwamathayi Lo mkhiqizo ungathuthukisa kakhulu izinkomba ezintathu eziyinhloko zokusebenza kwamathayi: uthuthukisa ukumelana nokushelela uma kunamanzi ngaphezu kuka-30% ukuthuthukisa ukuphepha kokushayela ezinsukwini zemvula, unciphisa ukumelana nokugudluza ngama-15%-25% ukuze kufezekiswe ukonga amandla nokusebenza kahle kukaphethiloli, futhi wandisa ukumelana nokuguga ngama-20% ukwandisa impilo yesevisi yethayi. Indlela yayo eyinhloko isekelwe ekusakazweni okufanayo kwezinhlayiya ze-nano-sized ku-rubber matrix, eyakha inethiwekhi eqinile, ethuthukisa ngempumelelo ubuqhaqha, ubuvuthi kanye nokumelana nokuguga kukarubha, futhi ixazulula ukungqubuzana nezengezo zakudala ezingakwazi ukulinganisa izinkomba eziningi zokusebenza. 2. Ukuhlanzeka Okuphezulu kanye Nokuhambisana Okuhle Kakhulu Ngokulandela ngokuqinile izindinganiso zezimboni zezengezo ze-tire rubber, umkhiqizo uhlanzeke kakhulu (okuqukethwe yi-silica ≥99.8%) futhi unokuqukethwe okuphansi kakhulu kwezinto ezingcolile, uhlangabezana ngokugcwele nezindinganiso zesistimu yokuphatha yekhwalithi yemboni yezimoto ye-ISO/TS 16949 kanye nemithetho ehlobene yaseYurophu ne-American yokuvikelwa kwemvelo. Inokuhambisana okuhle kakhulu nerabha yemvelo, irabha yokwenziwa (SBR, BR, EPDM, njll.) nezinye izengezo zerabha (i-carbon black, i-vulcanizing agents, i-accelerators), ngaphandle kokuthinta inqubo ye-vulcanization yerabha, futhi ingaxutshwa futhi isetshenziswe ngqo engozini yokukhiqiza amathayi. 3. Ukuqinisa Okunamandla kanye Nokusebenza Kokuphatha Ngokuncika endaweni enkulu yomhlaba kanye nomsebenzi oyingqayizivele wezinhlayiya ze-nano-sized, umkhiqizo unokusebenza okuqinile kokuqinisa irabha, okungathuthukisa amandla okudonsa, amandla okuklebhula kanye ne-modulus yobuvuthi be-tire rubber. Ngasikhathi sinye, ungathuthukisa ukuhamba kokucubungula kwezinhlanganisela zerabha, unciphise ukusetshenziswa kwamandla okuxuba, uthuthukise ukufana kokuxuba irabha, futhi uxazulule ngempumelelo izinkinga zokuqoqana kukarubha nokusebenza okungalungile kokucubungula ngesikhathi sokukhiqiza. 4. Amandla Okwenza Ngokwezifiso Avumelayo Isekela isevisi yokwenza ngokwezifiso usayizi we-particle ebangeni lama-10-100nm. Ngokwezidingo zokusebenza zezinhlobo ezahlukene zamathayi (njengamathayi aphezulu ezimoto zabagibeli, amathayi ezimoto zezentengiselwano ezisindayo, amathayi ezobunjiniye ezindaweni ezingekho emgwaqweni) nezici zefomula yerabha, inganikeza izixazululo zomkhiqizo ezenziwe ngabanye ezinokuzivumelanisa okuphezulu ukuze kuhlangatshezwane nezimo ezahlukahlukene zokusebenza kanye nezidingo zokusebenza. 5. Isiqinisekiso Sesevisi Egcwele Isikhathi Inikeza ukwesekwa kwezobuchwepheshe okuphelele ngaphambi kokuthengisa nangemva kokuthengisa. Izibonelo zangaphambi kokuthengisa zingahlinzekwa ukuze amakhasimende enze ukuxuba irabha nokuhlolwa kokusebenza. Ngemva kokuthengisa, ithimba lobuchwepheshe eliqeqeshiwe lihlinzekwa ukunikeza isiqondiso esihlobene nesilinganiso sokuxuba umkhiqizo, ukuthuthukiswa kwenqubo ye-vulcanization nezinye izici, ukuxazulula izinkinga ezahlukahlukene zobuchwepheshe ezibhekwa ngamakhasimende engozini yokusebenza, futhi kuqinisekiswe ukuthi ukusebenza komkhiqizo kusebenza ngokugcwele. III. Isiqinisekiso Samandla Okukhiqiza I-Zhongqi Guangdong Silicon Material Co., Ltd. ibilokhu izibandakanya embonini ye-silica iminyaka engaphezu kwengu-20. Njengenhlangano kazwelonke ye-high-tech kanye nenhlangano yesifundazwe ekhethekile, ecolekile, eyingqayizivele, nenobuhlakani, ihlinzeka ngesiqinisekiso esiqinile sekhwalithi yomkhiqizo. Le nkampani inamalungelo obunikazi angu-17 kanye nesikhungo sokukhiqiza esiqinisekiswe yi-GMP, esihlome ngemishini yokuhlola ethuthukisiwe njenge-atomic fluorescence spectrometers, i-laser particle size analyzers kanye ne-rubber performance testers. Ibeke izinqubo zokuhlola ezigcwele ezingama-26 ezihlanganisa izinto zokusetshenziswa, imikhiqizo engaphansi kanye nemikhiqizo eqediwe, futhi yathola isitifiketi sesistimu yokuphatha yekhwalithi yemboni yezimoto ye-ISO/TS 16949 kanye nesitifiketi sesistimu yokuphatha imvelo ye-ISO 14001, iqaphela ukulawula okujwayelekile kweketango eligcwele kusukela ku-R&D, ukukhiqiza kuze kube ukuhlolwa kwekhwalithi. IV. Izincazelo Zokupakisha Nokuthutha 1. Izincazelo Zokupakisha Ezijwayelekile Ngokusebenzisa umklamo wokupakisha ojwayelekile, ihlinzeka ngezinketho zokupakisha izikhwama ezilukiwe ezingama-20kg, 25kg, kanye no-50kg ukuze kuhlangatshezwane nezidingo ezahlukene zezimfuno kanye nezokuthutha. Ukupakisha kuyaqinisa futhi kuyaqina, okungavimbela ngempumelelo ukulimala ngesikhathi sokuthutha. 2. Umklamo Ochwepheshe Ongangenisi Amanzi Futhi Ongangenisi Umswakama Ukuze kuqinisekiswe ukuzinza komkhiqizo ngesikhathi sokuthutha nokugcinwa, kusebenziswe isixazululo esiphindwe kabili sokuvikela amanzi nomswakama: Isixazululo 1 yisikhwama se-valve se-composite film + isikhwama sangaphandle se-PE; Isixazululo 2 yisikhwama sangaphakathi se-PE + isikhwama esilukiwe sepulasitiki. Sihlinzeka ngesivikelo esibanzi ekungeneni komswakama, sivimbela umkhiqizo ukuthi ungabi manzi futhi ungahlanganisi, futhi siqinisekisa ukuzinza kokusebenza komkhiqizo. 3. Izidingo Zokugcinwa Nokuthutha - Izimo zokugcinwa: Kufanele zigcinwe endaweni epholile, eyomile futhi enomoya omuhle, kugwenywe ukukhanya kwelanga okuqondile, imvelo enomswakama kanye nezinga lokushisa eliphezulu; kufanele kugcinwe ngokuhlukile nezinye izinto ezonakalisa. - Impilo yeshalofu: Izinyanga ezingama-24 ngaphansi kwezimo zokugcinwa ezifanele. - Isici sokuthutha: Lo mkhiqizo uyikhemikhali engadali ubungozi, usekela izindlela eziningi zokuthutha njengokuthunyelwa ngolwandle, ukuthunyelwa ngomhlaba kanye nokuthunyelwa ngomoya emhlabeni wonke, okungasetshenziswa ngokuphepha ezindaweni ezibekiwe zamakhasimende asekhaya nawangaphandle. Ngesikhathi sokuthutha, gwema imvula, umswakama kanye nokushayisana okunzima. 7. Ukulebula Okujwayelekile Wonke umkhiqizo owenziwe uhlale uphawulwe ngemininingwane esemthethweni njengesici sesengezo serabha, incazelo yosayizi we-particle, usuku lokukhiqiza kanye nenombolo yelayisensi yokukhiqiza; ngasikhathi sinye, izitayela zamalebula zingenziwa ngokwezifiso ngokuya ngezidingo zamakhasimende ezenziwe ngabanye ukuze kuqinisekiswe ukuhambisana nezidingo zokulawula izimakethe ezahlukahlukene. V. Izindawo Zokusebenza Ezisebenzayo Lo mkhiqizo ufanelekele ikakhulukazi imboni yokukhiqiza amathayi, ikakhulukazi ekukhiqizeni amathayi ezimoto zabagibeli (amathayi aphezulu, amathayionga amandla), amathayi ezimoto zezentengiselwano (amathayi amaloli, amathayi amabhasi), amathayi ezobunjiniye (amathayi angaphandle komgwaqo, amathayi ezimayini) nezinye izinhlobo zamathayi. Ingase futhi yandiswe kwezinye izinto zerabha ezidinga ukuqinisa nokuthuthukiswa kokusebenza, njengezimpawu zerabha, amabhande okudlulisa kanye namapayipi erabha. Ngokusebenza kwayo okubanzi okuhle kanye nekhwalithi ezinzile, iyaziswa kabanzi abakhiqizi bamathayi asekhaya nawangaphandle. VI. Isiphetho I-nano-silica ye-Zhongqi yamathayi erabha ibekwe enkabeni ye-"ukuthuthukisa ukusebenza kwamathayi, ukonga amandla nokuvikelwa kwemvelo, kanye nokuqinisekisa ukuphepha kokushayela". Ngokuncika emandleni aqinile e-R&D, ukulawula ikhwalithi okuqinile kanye nesistimu ephelele yesevisi, ihlinzeka ngezixazululo eziyodwa zokungezwa ezinkampanini zokukhiqiza amathayi. Sizibophezele ekukhuthazeni ukuthuthukiswa komkhakha wamathayi ngemikhiqizo esezingeni eliphezulu futhi samukela imibuzo kanye nokubambisana namakhasimende asekhaya nawangaphandle.