Isifinyezo Somkhiqizo we-Nano-Silica ye-Rubber Yamathayi Lo mkhiqizo yi-nano-sized silica eyakhiwe ngokuzimela yi-Zhongqi Guangdong Silicon Material Co., Ltd., eyenziwe ngokukhethekile njengesengezo se-rubber esisebenza kakhulu ukuxazulula izinkinga eziyinhloko embonini yokukhiqiza amathayi: "ukulinganisa ukumelana nokushelela komswakama, ukumelana nokuguga kanye nokumelana nokujikeleza ngenkathi kuthuthukiswa ukusebenza kokucubungula i-rubber". Ngokusekelwe ezintweni ezihlukile zosayizi we-nano particle kanye nokulawula inqubo okunembayo, umkhiqizo awugcini nje ngokwenza ngcono izici ezibanzi zemishini ye-rubber yamathayi kodwa futhi uthuthukisa ukuqina nokuphepha kwamathayi, ngenkathi uhlangabezana nezidingo zomhlaba wonke zokonga amandla nokuvikelwa kwemvelo. Isetshenziswa kabanzi ekukhiqizeni amathayi ezimoto zabagibeli, amathayi ezimoto zezentengiselwano, amathayi ezobunjiniye nezinye izinto ze-rubber, futhi ithunyelwa e-Southeast Asia, e-Europe, e-America nakwezinye izimakethe zamazwe ngamazwe. II. Izinzuzo Eziyinhloko Zomkhiqizo 1. Ukuthuthukiswa Okubalulekile Kokusebenza Okuphelele Kwamathayi Lo mkhiqizo ungathuthukisa kakhulu izinkomba ezintathu eziyinhloko zokusebenza kwamathayi: uthuthukisa ukumelana nokushelela komswakama ngaphezu kuka-30% ukuthuthukisa ukuphepha kokushayela ezinsukwini zemvula, unciphisa ukumelana nokujikeleza ngo-15%-25% ukuze kufezekiswe ukonga amandla nokusebenza kahle kukaphethiloli, futhi wandisa ukumelana nokuguga ngo-20% ukwandisa impilo yamathayi. Indlela yayo eyinhloko isekelwe ekusakazweni okufanayo kwezinhlayiya ezincane ze-nano ku-rubber matrix, eyakha inethiwekhi eqinile, ethuthukisa ngempumelelo ubuqhaqha, ukuguquguquka kanye nokumelana nokuguga kwe-rubber, futhi ixazulula ukungqubuzana nezithako zendabuko ezingakwazi ukulinganisa izinkomba eziningi zokusebenza. 2. Ukuhlanzeka Okuphezulu kanye Nokuhambisana Okuhle Kakhulu Ngokulandela ngokuqinile izindinganiso zezimboni zezithako ze-rubber yamathayi, umkhiqizo uhlanzeke kakhulu (okuqukethwe yi-silica ≥99.8%) futhi unokuqukethwe okuncane kakhulu kwezinto ezingcolile, uhlangabezana ngokuphelele nezindinganiso zesistimu yokuphatha yekhwalithi yemboni yezimoto i-ISO/TS 16949 kanye nemithetho ehlobene yase-Europe ne-America yokuvikelwa kwemvelo. Inokuhambisana okuhle kakhulu ne-natural rubber, i-synthetic rubber (SBR, BR, EPDM, njll.) nezinye izithako ze-rubber (i-carbon black, i-vulcanizing agents, i-accelerators), ngaphandle kokuthinta inqubo ye-vulcanization ye-rubber, futhi ingaxutshwa futhi isetshenziswe ngqo kunqubo yokukhiqiza amathayi. 3. Ukuqinisa Okunamandla Nokusebenza Kokuphatha Ngokusekelwe endaweni enkulu yobuso kanye nomsebenzi oyingqayizivele wezinhlayiya ezincane ze-nano, umkhiqizo unokusebenza okuqinile kokuqinisa i-rubber, okungathuthukisa amandla okudonsa, amandla okuklebhula kanye ne-modulus yokuguquguquka kwe-rubber yamathayi. Ngaleso sikhathi, ingenza ngcono ukuhamba komoya kwezinto ze-rubber, inciphise ukusetshenziswa kwamandla okuxuba, ithuthukise ukufana kokuxuba i-rubber, futhi ixazulule ngempumelelo izinkinga zokuqoqana kwe-rubber nokusebenza okungalungile kokucubungula ngesikhathi sokukhiqiza. 4. Amandla Okwenza Ngokwezifiso Avumelayo Isekela isevisi yokwenza ngokwezifiso usayizi we-particle ebangeni lama-10-100nm. Ngokwezidingo zokusebenza zezinhlobo ezahlukene zamathayi (njengamathayi aphezulu ezimoto zabagibeli, amathayi ezimoto zezentengiselwano ezisindayo, amathayi ezobunjiniye angaphandle komgwaqo) nezici zefomula ye-rubber, inganikeza izixazululo zomkhiqizo ezenziwe ngabanye ezinezici eziphakeme ukuze zihlangabezane nezimo ezahlukahlukene zokusebenza nezidingo zokusebenza. 5. Isiqinisekiso Sesevisi Esigcwele Inikeza ukwesekwa kwezobuchwepheshe okuphelele ngaphambi nangemva kokuthengisa. Izibonelo zangaphambi kokuthengisa zingahlinzekwa ukuze amakhasimende enze ukuxuba i-rubber nokuhlolwa kokusebenza. Ngemva kokuthengisa, ithimba lobuchwepheshe eliqeqeshiwe lihlinzekwa ukunikeza isiqondiso esihlobene nesilinganiso sokuxuba umkhiqizo, ukuthuthukiswa kwenqubo ye-vulcanization nezinye izici, ukuxazulula izinkinga ezahlukahlukene zobuchwepheshe ezibhekwa ngamakhasimende kwinqubo yokusebenza, nokuqinisekisa ukuthi ukusebenza komkhiqizo kusebenza ngokugcwele. III. Isiqinisekiso Samandla Okukhiqiza I-Zhongqi Guangdong Silicon Material Co., Ltd. ibilokhu izibandakanya embonini ye-silica iminyaka engaphezu kwengu-20. Njengenhlangano kazwelonke ye-high-tech kanye nenhlangano yesifunda, enezinto ezikhethekile, ezicwengisiswe kahle, ezihlukile, neziqanjwe kabusha, inikeza isiqinisekiso esiqinile sekhwalithi yomkhiqizo. Le nkampani inamalungelo obunikazi obungu-17 kanye nesikhungo sokukhiqiza esiqinisekiswe yi-GMP, esihlome ngezisetshenziswa zokuhlola ezithuthukisiwe njenge-atomic fluorescence spectrometers, i-laser particle size analyzers kanye ne-rubber performance testers. Ibeke izinqubo zokuhlola ezigcwele ezingama-26 ezihlanganisa izinto zokusetshenziswa, imikhiqizo engaphansi kanye nemikhiqizo eqediwe, futhi yathola isitifiketi sesistimu yokuphatha yekhwalithi yemboni yezimoto i-ISO/TS 16949 kanye nesitifiketi sesistimu yokuphatha imvelo i-ISO 14001, iqaphela ukulawulwa okujwayelekile kweketango eligcwele kusukela ku-R&D, ukukhiqiza kuze kube ukuhlolwa kwekhwalithi. IV. Izincazelo Zokupakisha Nokuthutha 1. Izincazelo Zokupakisha Ezijwayelekile Ngokusebenzisa umklamo wokupakisha ojwayelekile, inikeza izinketho zokupakisha izikhwama ezilukiwe ezingama-20kg, 25kg, kanye no-50kg ukuze kuhlangatshezwane nezidingo ezahlukene zezimfuno kanye nezokuthutha. Ukupakisha kuyaqinisa futhi kuyaqina, okungavimbela ngempumelelo ukulimala ngesikhathi sokuthutha. 2. Umklamo Ochwepheshe Ongangenisi Amanzi Nomswakama Ukuze kuqinisekiswe ukuzinza komkhiqizo ngesikhathi sokuthutha nokugcina, kusebenzisa isisombululo esiphindwe kabili sokuvikela amanzi nomswakama: Isixazululo 1 yisikhwama se-valve se-composite film + isikhwama sangaphandle se-PE; Isixazululo 2 yisikhwama sangaphakathi se-PE + isikhwama esilukiwe sepulasitiki. Inikeza ukuvikelwa okubanzi ekungeneni komswakama, ivimbela umkhiqizo ukuthi ungabi manzi futhi ungabambeki, futhi iqinisekisa ukuzinza kokusebenza komkhiqizo. 3. Izidingo Zokugcina Nokuthutha - Izimo zokugcina: Kufanele zigcinwe endaweni epholile, eyomile futhi enomoya omuhle, kugwenywe ukukhanya kwelanga okuqondile, imvelo enomswakama kanye nezinga lokushisa eliphezulu; kufanele kugcinwe ngokuhlukile ezintweni ezonakalisa. - Impilo yeshalofu: Izinyanga ezingama-24 ngaphansi kwezimo zokugcina ezifanele. - Isici sokuthutha: Lo mkhiqizo uyikhemikhali engadali ubungozi, usekela izindlela eziningi zokuthutha njengemikhumbi, izithuthi zomhlaba kanye nezindiza emhlabeni wonke, ezingalethwa ngokuphepha ezindaweni ezibekiwe zamakhasimende asekhaya naphesheya. Ngesikhathi sokuthutha, gwema imvula, umswakama kanye nokushayisana okunzima. 33. Ukulebula Okujwayelekile Wonke umkhiqizo wokupakisha uhlale ubhalwe ngokuqinile ngolwazi olusemthethweni njengesici sesithako se-rubber, incazelo yosayizi we-particle, usuku lokukhiqiza kanye nenombolo yelayisensi yokukhiqiza; ngaleso sikhathi, izitayela zamalebula zingenziwa ngokwezifiso ngokuya ngezidingo zamakhasimende ezenziwe ngabanye ukuze kuqinisekiswe ukuhambisana nezidingo zokulawula ezimakethe ezahlukahlukene. V. Izindawo Zokusebenza Ezisebenzayo Lo mkhiqizo ufanelekele ikakhulukazi imboni yokukhiqiza amathayi, ikakhulukazi ekukhiqizeni amathayi ezimoto zabagibeli (amathayi aphezulu, amathayi ongonga amandla), amathayi ezimoto zezentengiselwano (amathayi amaloli, amathayi amabhasi), amathayi ezobunjiniye (amathayi angaphandle komgwaqo, amathayi ezimayini) nezinye izinhlobo zamathayi. Ingase futhi yandiswe kwezinye izinto ze-rubber ezidinga ukuqinisa nokuthuthukiswa kokusebenza, njengezimpawu ze-rubber, amabhande okudlulisa kanye namapayipi e-rubber. Ngokusebenza kwayo okuphelele okuhle kanye nekhwalithi ezinzile, iyavunywa kabanzi abakhiqizi bamathayi asekhaya naphesheya. VI. Isiphetho I-nano-silica ye-Zhongqi yamathayi e-rubber ibekwe enkabeni ye-"ukwenza ngcono ukusebenza kwamathayi, ukonga amandla nokuvikelwa kwemvelo, nokuqinisekisa ukuphepha kokushayela". Ngokusekelwe emandleni aqinile e-R&D, ukulawula ikhwalithi okuqinile kanye nohlelo lwesevisi oluphelele, inikeza izixazululo zesithako esisodwa ezinkampanini zokukhiqiza amathayi. Sizibophezele ekukhuthazeni ukuthuthukiswa komkhakha wamathayi ngemikhiqizo esezingeni eliphezulu futhi samukela imibuzo kanye nokubambisana namakhasimende asekhaya naphesheya.