Isingeniso Somkhiqizo weNano-Silica ye-Tire Rubber Lo mkhiqizo yi-nano-sized silica eyakhiwe ngokuzimela yiZhongqi Guangdong Silicon Material Co., Ltd., eyenziwe ngokukhethekile njengesengezo serabha esisebenza kakhulu ukuxazulula izinkinga eziyinhloko embonini yokukhiqiza amathayi: "ukulinganisa ukumelana nokushelela komswakama, ukumelana nokuguga kanye nokumelana nokugudluza ngenkathi kuthuthukiswa ukusebenza kokucubungula irabha". Ngokusekelwe ezinzuzweni ezihlukile zosayizi we-nano particle kanye nokulawula inqubo okunembayo, umkhiqizo awugcini nje ngokuthuthukisa izici ezibanzi zemishini yerabha yetayela kodwa futhi uthuthukisa ukuqina nokuphepha kwamathayi, ngenkathi uhlangabezana nezidingo zomhlaba wonke zokonga amandla nokuvikelwa kwemvelo. Isetshenziswa kabanzi ekukhiqizeni amathayi ezimoto zabagibeli, amathayi ezimoto zezimboni, amathayi ezobunjini nezinye izinto zerabha, futhi ithunyelwa eNingizimu-mpumalanga Asia, eYurophu, eMelika nezinye izimakethe zamazwe ngamazwe. II. Izinzuzo Eziyinhloko Zomkhiqizo 1. Ukuthuthukiswa Okubalulekile Kokusebenza Okubanzi Kwamathayi Lo mkhiqizo ungathuthukisa kakhulu izinkomba ezintathu eziyinhloko zokusebenza kwamathayi: uthuthukisa ukumelana nokushelela komswakama ngaphezu kuka-30% ukuthuthukisa ukuphepha kokushayela ezinsukwini zemvula, unciphisa ukumelana nokugudluza ngo-15%-25% ukuze kufezekiswe ukonga amandla nokusebenza kahle kukaphethiloli, futhi wandisa ukumelana nokuguga ngo-20% ukwandisa impilo yesevisi yetayela. Indlela yayo eyinhloko isekelwe ekusakazweni okufanayo kwama-nano particles ku-rubber matrix, okwakha inethiwekhi eqinile, kuthuthukisa ngempumelelo uqine, ukuguquguquka kanye nokumelana nokuguga kukarubha, futhi kuxazulula ukungqubuzana nezithako zakudala ezingakwazi ukulinganisa izinkomba eziningi zokusebenza. 2. Ukuhlanzeka Okuphezulu kanye Nokuhambisana Okuhle Kakhulu Ngokulandela ngokuqinile izindinganiso zezimboni zezithako zerabha yetayela, umkhiqizo uhlanzeke kakhulu (okuqukethwe yi-silica ≥99.8%) futhi unokuqukethwe okuphansi kakhulu kwezinto ezingcolile, uhlangabezana ngokugcwele nezindinganiso zesistimu yokuphatha yekhwalithi yemboni yezimoto i-ISO/TS 16949 kanye nemithetho efanele yaseYurophu neyamazwe aseMelika yokuvikelwa kwemvelo. Inokuhambisana okuhle nerabha yemvelo, irabha yokwenziwa (SBR, BR, EPDM, njll.) nezinye izithako zerabha (i-carbon black, ama-vulcanizing agents, ama-accelerators), ngaphandle kokuthinta inqubo ye-vulcanization yerabha, futhi ingahlanganiswa futhi isetshenziswe ngqo engozini yokukhiqiza amathayi. 3. Ukuqinisa Okunamandla Nokusebenza Kokucubungula Ngokuncika endaweni enkulu yomhlaba kanye nomsebenzi oyingqayizivele we-nano particles, umkhiqizo unokusebenza okuqinile kokuqinisa irabha, okungathuthukisa amandla okudonsa, amandla okuklebhula kanye ne-modulus yokuguquguquka yerabha yetayela. Ngasikhathi sinye, ungathuthukisa ukuhamba kokucubungula kwezinhlanganisela zerabha, unciphise ukusetshenziswa kwamandla okuxuba, uthuthukise ukufana kokuxuba irabha, futhi uxazulule ngempumelelo izinkinga zokuqoqana kukarubha nokusebenza okungalungile kokucubungula ngesikhathi sokukhiqiza. 4. Amandla Okwenza Ngokwezifiso Avumelayo Isekela isevisi yokwenza ngokwezifiso usayizi we-particle ebangeni lama-10-100nm. Ngokwezidingo zokusebenza zezinhlobo ezahlukene zamathayi (njengamathayi aphezulu ezimoto zabagibeli, amathayi ezimoto zezimboni ezisindayo, amathayi ezobunjini angaphandle komgwaqo) nezici zefomula yerabha, inganikeza izixazululo zomkhiqizo ezenziwe ngomuntu ezinezici eziphakeme zokuzivumelanisa ukuze zihlangabezane nezimo ezahlukahlukene zokusebenzisa kanye nezidingo zokusebenza. 5. Isiqinisekiso Sesevisi Egcwele Isiyingi Inikeza ukwesekwa kwezobuchwepheshe okuphelele ngaphambi kokuthengisa nangemva kokuthengisa. Izibonelo zangaphambi kokuthengisa zingahlinzekwa ukuze amakhasimende enze ukuxuba irabha nokuhlolwa kokusebenza. Ngemva kokuthengisa, ithimba lobuchwepheshe eliqeqeshiwe lihlinzekwa ukunikeza isiqondiso esihlobene nesilinganiso sokuxuba umkhiqizo, ukuthuthukiswa kwenqubo ye-vulcanization nezinye izici, ukuxazulula izinkinga ezahlukahlukene zobuchwepheshe ezitholwa amakhasimende engozini yokusebenzisa, futhi kuqinisekiswe ukuthi ukusebenza komkhiqizo kusebenza ngokugcwele. III. Isiqinisekiso Samandla Okukhiqiza I-Zhongqi Guangdong Silicon Material Co., Ltd. ibilokhu izibophezele embonini ye-silica iminyaka engaphezu kwengu-20. Njengenhlangano kazwelonke ye-high-tech kanye nenhlangano yesifundazwe ekhethekile, enemininingwane, eyihlukile, nenobuhlakani, ihlinzeka ngesiqinisekiso esiqinile sekhwalithi yomkhiqizo. Le nkampani inamalungelo obunikazi angu-17 kanye nesikhungo sokukhiqiza esiqinisekiswe yi-GMP, esihlome ngemishini yokuhlola ethuthukisiwe njenge-atomic fluorescence spectrometers, i-laser particle size analyzers kanye ne-rubber performance testers. Ibeke izinqubo zokuhlola ezigcwele ezingama-26 ezihlanganisa izinto zokusetshenziswa, imikhiqizo engaphansi kanye nemikhiqizo eqediwe, futhi yathola isitifiketi sesistimu yokuphatha yekhwalithi yemboni yezimoto i-ISO/TS 16949 kanye nesitifiketi sesistimu yokuphatha imvelo i-ISO 14001, iqaphela ukulawulwa okujwayelekile kweketango eligcwele kusukela ku-R&D, ukukhiqiza kuze kube ukuhlolwa kwekhwalithi. IV. Izincazelo Zokupakisha Nokuthutha 1. Izincazelo Zokupakisha Ezijwayelekile Ngokusebenzisa umklamo wokupakisha ojwayelekile, ihlinzeka ngezinketho zokupakisha izikhwama eziwumgqomo ezingama-20kg, 25kg, kanye no-50kg ukuze ihlangabezane namazinga ahlukene ama-oda kanye nezidingo zokuthutha. Ukupakisha kuyaqinisa futhi kuyaqina, okungavimbela ngempumelelo ukulimala ngesikhathi sokuthutha. 2. Umklamo Ochwepheshe Ongangeni Manzi Futhi Ongangeni Umswakama Ukuze kuqinisekiswe ukuzinza komkhiqizo ngesikhathi sokuthutha nokugcina, kusebenziswe isixazululo esiphindwe kabili sokungena emanzini nokungena emswakeni: Isixazululo 1 yisikhwama se-valve se-composite film + isikhwama sangaphandle se-PE; Isixazululo 2 yisikhwama sangaphakathi se-PE + isikhwama se-plastic woven. Sihlinzeka ngokuvikelwa okuzungezile ekungeneleleni komswakama, sivimbela umkhiqizo ukuthi ungabi manzi futhi ungahlanganisi, futhi siqinisekisa ukuzinza kokusebenza komkhiqizo. 3. Izidingo Zokugcina Nokuthutha - Izimo zokugcina: Kufanele zigcinwe endaweni epholile, eyomile futhi enomoya omuhle, kugwenywe ukukhanya kwelanga okuqondile, imvelo enomswakama kanye nezinga lokushisa eliphezulu; kufanele kugcinwe ngokuhlukile ezintweni ezonakalisa. - Impilo yeshalofu: Izinyanga ezingama-24 ngaphansi kwezimo zokugcina ezifanele. - Isici sokuthutha: Lo mkhiqizo uyikhemikhali engadali ubungozi, usekela izindlela eziningi zokuthutha njengokuthunyelwa ngolwandle, ukuthunyelwa ngomhlaba kanye nokuthunyelwa ngomoya emhlabeni wonke, okungasetshenziswa ngokuphepha ezindaweni ezishiwo zamakhasimende asekhaya nawangaphandle. Ngesikhathi sokuthutha, gwema imvula, umswakama kanye nokushayisana okukhulu. 31. Ukulebula Okujwayelekile Wonke umthwalo womkhiqizo upakishwe ngokucacile ngolwazi olusemthethweni njengesici sesithako serabha, incazelo yosayizi we-particle, usuku lokukhiqiza kanye nenombolo yelayisensi yokukhiqiza; ngasikhathi sinye, izitayela zamalebula zingenziwa ngokwezifiso ngokuya ngezidingo zamakhasimende ezenziwe ngomuntu ukuze kuqinisekiswe ukuhambisana nezidingo zokulawula zemakethe ezahlukahlukene. V. Izindawo Zokusebenzisa Ezisebenzayo Lo mkhiqizo ufanelekele ikakhulukazi imboni yokukhiqiza amathayi, ikakhulukazi ekukhiqizeni amathayi ezimoto zabagibeli (amathayi aphezulu, amathayionga amandla), amathayi ezimoto zezimboni (amathayi amaloli, amathayi amabhasi), amathayi ezobunjini (amathayi angaphandle komgwaqo, amathayi ezimayini) nezinye izinhlobo zamathayi. Ingase futhi yandiswe kwezinye izinto zerabha ezidinga ukuqinisa nokuthuthukisa ukusebenza, njengezimpawu zerabha, amabhande okudlulisa kanye namapayipi erabha. Ngokusebenza kwayo okubanzi okuhle kanye nekhwalithi ezinzile, iyaziswa kabanzi abakhiqizi bamathayi asekhaya nawangaphandle. VI. Isiphetho I-nano-silica ye-Zhongqi yamathayi erabha ibekwe enkabeni yokuthi "ukuthuthukisa ukusebenza kwamathayi, ukonga amandla nokuvikelwa kwemvelo, kanye nokuqinisekisa ukuphepha kokushayela". Ngokuncika emandleni aqinile e-R&D, ukulawula ikhwalithi okuqinile kanye nohlelo lwenkonzo oluphelele, ihlinzeka ngezixazululo zesithako esisodwa ezinkampanini zokukhiqiza amathayi. Sizibophezele ekukhuthazeni ukuthuthukiswa komkhakha wamathayi ngemikhiqizo esezingeni eliphezulu futhi samukela imibuzo kanye nokubambisana namakhasimende asekhaya nawangaphandle.