Isingeniso Somkhiqizo weNano-Silica ye-Tire Rubber Lo mkhiqizo yi-nano-sized silica eyakhiwe ngokuzimela yiZhongqi Guangdong Silicon Material Co., Ltd., eyenziwe ngokukhethekile njengesengezo serabha esisebenza kakhulu ukuxazulula izinkinga eziyinhloko embonini yokukhiqiza amathayi: "ukulinganisa ukumelana nokushelela komswakama, ukumelana nokuguga kanye nokumelana nokugudluka ngenkathi kuthuthukiswa ukusebenza kokucubungula irabha". Ngokusekelwe ezintweni ezihlukile zosayizi we-nano particle kanye nokulawula inqubo okunembayo, umkhiqizo awugcini nje ngokwenza ngcono izici ezibanzi zemishini yerabha yetayela kodwa futhi uthuthukisa ukuqina nokuphepha kwamathayi, ngenkathi uhlangabezana nezidingo zomhlaba wonke zokonga amandla nokuvikelwa kwemvelo. Isetshenziswa kabanzi ekukhiqizeni amathayi ezimoto zabagibeli, amathayi ezimoto zezentengiselwano, amathayi ezobunjiniye nezinye izinto zerabha, futhi ithunyelwa eNingizimu-mpumalanga Asia, eYurophu, eMelika nezinye izimakethe zamazwe ngamazwe. II. Izinzuzo Eziyinhloko Zomkhiqizo 1. Ukuthuthukiswa Okubalulekile Kokusebenza Okubanzi Kwamathayi Lo mkhiqizo ungathuthukisa kakhulu izinkomba ezintathu eziyinhloko zokusebenza kwamathayi: uthuthukisa ukumelana nokushelela komswakama ngaphezu kuka-30% ukuthuthukisa ukuphepha kokushayela ezinsukwini zemvula, unciphisa ukumelana nokugudluka ngo-15%-25% ukuze konga amandla nokonga uphethiloli, futhi wandisa ukumelana nokuguga ngo-20% ukwandisa impilo yesevisi yetayela. Indlela yayo eyinhloko isekelwe ekusakazweni okufanayo kwama-nano particles ku-rubber matrix, okwakha inethiwekhi eqinile, ethuthukisa ngempumelelo ubuqhaqha, ubuvuthi kanye nokumelana nokuguga kukarubha, futhi kuxazulula ukungqubuzana nezithako zakudala ezingakwazi ukulinganisa izinkomba eziningi zokusebenza. 2. Ukuhlanzeka Okuphezulu kanye Nokuhambisana Okuhle Kakhulu Ngokulandela ngokuqinile izindinganiso zezimboni zezithako zerabha yetayela, umkhiqizo uhlanzeke kakhulu (isiqulatho se-silica ≥99.8%) futhi unesithako esiphansi kakhulu, uhambisana ngokuphelele nezindinganiso zesistimu yokuphatha yekhwalithi yemboni yezimoto i-ISO/TS 16949 kanye nemithetho ehlobene yaseYurophu neyaseMelika yokuvikelwa kwemvelo. Inokuhambisana okuhle nerabha yemvelo, irabha yokwenziwa (SBR, BR, EPDM, njll.) nezinye izithako zerabha (i-carbon black, i-vulcanizing agents, i-accelerators), ngaphandle kokuthinta inqubo ye-vulcanization yerabha, futhi ingaxutshwa futhi isetshenziswe ngqo engozini yokukhiqiza itayela. 3. Ukuqinisa Okunamandla Nokusebenza Kokucubungula Ngokuncika endaweni enkulu yomhlaba kanye nomsebenzi oyingqayizivele we-nano particles, umkhiqizo unokusebenza okuqinile kokuqinisa irabha, okungathuthukisa amandla okudonsa, amandla okuklebhula kanye ne-modulus yobuvuthi yerabha yetayela. Ngasikhathi sinye, ingenza ngcono ukuhamba kokucubungula kwezinhlanganisela zerabha, inciphise ukusetshenziswa kwamandla okuxuba, ithuthukise ukufana kokuxuba irabha, futhi ixazulule ngempumelelo izinkinga zokuqoqana kukarubha nokusebenza okubi kokucubungula ngesikhathi sokukhiqiza. 4. Amandla Okwenza Ngokwezifiso Avumelayo Isekela isevisi yokwenza ngokwezifiso usayizi we-particle ebangeni lika-10-100nm. Ngokwezidingo zokusebenza zezinhlobo ezahlukene zamathayi (njengamathayi aphezulu ezimoto zabagibeli, amathayi ezimoto zezentengiselwano ezisindayo, amathayi ezobunjiniye angaphandle komgwaqo) kanye nezici zefomula yerabha, inganikeza izixazululo zomkhiqizo ezenziwe ngomuntu ezinezinga eliphezulu lokuzivumelanisa ukuze zihlangane nezimo ezahlukahlukene zokusebenza kanye nezidingo zokusebenza. 5. Isiqinisekiso Sesevisi Esigcwele Sesikhathi Inikeza ukwesekwa kwezobuchwepheshe okuphelele ngaphambi nangemva kokuthengisa. Izibonelo zangaphambi kokuthengisa zingahlinzekwa ukuze amakhasimende enze ukuxuba irabha nokuhlolwa kokusebenza. Ngemva kokuthengisa, ithimba lobuchwepheshe eliqeqeshiwe lihlinzekwa ukunikeza isiqondiso ngesilinganiso sokuxuba somkhiqizo, ukuthuthukiswa kwenqubo ye-vulcanization nezinye izici, ukuxazulula izinkinga ezahlukahlukene zobuchwepheshe ezitholwa amakhasimende engozini yokusebenza, futhi kuqinisekiswe ukuthi ukusebenza komkhiqizo kusebenza ngokugcwele. III. Isiqinisekiso Samandla Okukhiqiza I-Zhongqi Guangdong Silicon Material Co., Ltd. ibilokhu izibophezele embonini ye-silica iminyaka engaphezu kwengu-20. Njengenhlangano kazwelonke ye-high-tech kanye nenhlangano yesifundazwe ekhethekile, ecwengekile, eyingqayizivele, nenobuhlakani, ihlinzeka ngesiqinisekiso esiqinile sekhwalithi yomkhiqizo. Le nkampani inamalungelo obunikazi angu-17 kanye nesikhungo sokukhiqiza esiqinisekiswe yi-GMP, esihlome ngemishini yokuhlola ethuthukisiwe njenge-atomic fluorescence spectrometers, i-laser particle size analyzers kanye ne-rubber performance testers. Ibeke izinqubo zokuhlola ezigcwele ezingama-26 ezihlanganisa izinto zokusetshenziswa, imikhiqizo ephakathi kuya emikhiqizweni eqediwe, futhi yathola isitifiketi sesistimu yokuphatha yekhwalithi yemboni yezimoto i-ISO/TS 16949 kanye nesitifiketi sesistimu yokuphatha imvelo i-ISO 14001, iqaphela ukulawulwa okujwayelekile kweketango eligcwele kusukela ku-R&D, ukukhiqiza kuze kube ukuhlolwa kwekhwalithi. IV. Izincazelo Zokupakisha Nokuthutha 1. Izincazelo Zokupakisha Ezijwayelekile Ngokusebenzisa umklamo wokupakisha ojwayelekile, ihlinzeka ngezinketho zokupakisha izikhwama ezilukiwe ezingama-20kg, 25kg, kanye no-50kg ukuze ihlangane nezidingo ezahlukene zama-oda kanye nezidingo zokuthutha. Ukupakisha kuyaqiniseka futhi kuyaqina, okungavimbela ngempumelelo ukulimala ngesikhathi sokuthutha. 2. Umklamo Ochwepheshe Ongangeni Manzi Futhi Ongangeni Umswakama Ukuze kuqinisekiswe ukuzinza komkhiqizo ngesikhathi sokuthutha nokugcinwa, kusebenziswe isixazululo esiphindwe kabili sokungena emanzini nasekuswakama: Isixazululo 1 yisikhwama se-valve ye-composite film + ifilimu yangaphandle ye-PE; Isixazululo 2 yisikhwama se-PE sangaphakathi + isikhwama esilukiwe sepulasitiki. Sihlinzeka ngesivikelo esibanzi ekungeneleleni komswakama, sivimbela umkhiqizo ukuthi ungabi manzi futhi ungahlanganisi, futhi siqinisekisa ukuzinza kokusebenza komkhiqizo. 3. Izidingo Zokugcinwa Nokuthutha - Izimo zokugcinwa: Kufanele zigcinwe endaweni epholile, eyomile futhi enomoya omuhle, kugwenywe ukukhanya kwelanga okuqondile, imvelo enomswakama kanye nezinga lokushisa eliphezulu; kufanele kugcinwe ngokuhlukile ezintweni ezonakalisayo. - Impilo yeshalofu: Izinyanga ezingama-24 ngaphansi kwezimo zokugcinwa ezifanele. - Isici sokuthutha: Lo mkhiqizo uyikhemikhali engadali ingozi, usekela izindlela eziningi zokuthutha njengokuthunyelwa ngolwandle, ukuthunyelwa ngomhlaba kanye nokuthunyelwa ngomoya emhlabeni wonke, okungasetshenziswa ngokuphepha ezindaweni ezibekiwe zamakhasimende asekhaya nawangaphandle. Ngesikhathi sokuthutha, gwema imvula, umswakama kanye nokushayisana okunzima. 19. Ukulebula Okujwayelekile Wonke umkhiqizo wokupakisha uhlale ubhalwe ngemininingwane esemthethweni njengesici sesithako serabha, incazelo yosayizi we-particle, usuku lokukhiqiza kanye nenombolo yelayisensi yokukhiqiza; ngasikhathi sinye, izitayela zamalebula zingenziwa ngokwezifiso ngokuya ngezidingo zamakhasimende ezenziwe ngomuntu ukuze kuqinisekiswe ukuhambisana nezidingo zokulawula zemakethe ezahlukahlukene. V. Izindawo Zokusebenza Ezisebenzayo Lo mkhiqizo ufanele ikakhulukazi embonini yokukhiqiza amathayi, ikakhulukazi ekukhiqizeni amathayi ezimoto zabagibeli (amathayi aphezulu, amathayionga amandla), amathayi ezimoto zezentengiselwano (amathayi amaloli, amathayi amabhasi), amathayi ezobunjiniye (amathayi angaphandle komgwaqo, amathayi ezimayini) nezinye izinhlobo zamathayi. Ingase futhi yandiswe kwezinye izinto zerabha ezidinga ukuqinisa nokuthuthukisa ukusebenza, njengezimpawu zerabha, amabhande okudlulisa kanye namapayipi erabha. Ngokusebenza kwayo okubanzi okuhle kanye nekhwalithi ezinzile, iyaziswa kabanzi abakhiqizi bamathayi asekhaya nawangaphandle. VI. Isiphetho I-nano-silica ye-Zhongqi yamathayi erabha ibekwe enkabeni ye-"ukwenza ngcono ukusebenza kwamathayi, ukonga amandla nokuvikelwa kwemvelo, kanye nokuqinisekisa ukuphepha kokushayela". Ngokuncika emandleni aqinile e-R&D, ukulawula ikhwalithi okuqinile kanye nohlelo lwezinsizakalo oluphelele, ihlinzeka ngezixazululo zesithako esisodwa ezinkampanini ezikhiqiza amathayi. Sizibophezele ekukhuthazeni ukuthuthukiswa komkhakha wamathayi ngemikhiqizo esezingeni eliphezulu futhi samukela imibuzo kanye nokubambisana namakhasimende asekhaya nawangaphandle.